Operation CHARM: Car repair manuals for everyone.

Differential




Differential - Front Wheel Drive (FWD)













Disassembly

1. NOTE: Backlash specification: 0.02-0.08 mm (0.0008-0.003 in).

Using the Dial Indicator Gauge with Holding Fixture, measure and record the backlash for the differential side gears. Install a new differential if beyond specification.





2. Remove the 10 bolts and the final drive gear.

3. Using the 2 Jaw Puller and Bearing Puller, remove the differential side bearing.
- Discard the differential side bearing.





4. Remove the spacer.

5. Remove the Vehicle Speed Sensor (VSS) drive gear.

6. Using the 2 Jaw Puller and Bearing Puller, remove the differential side bearing.
- Discard the differential side bearing.





Assembly

1. Using a suitable press, install a new differential side bearing. Only use the inner bearing race to install.





2. Install the VSS drive gear.

3. Install the spacer.

4. Using a suitable press, install a new differential side bearing. Only use the inner bearing race to install.





5. Install the final drive gear and the 10 bolts.
- Tighten in the sequence shown to 120 Nm (89 lb-ft).