Operation CHARM: Car repair manuals for everyone.

Recall - Catalyst Inspection/Replacement: Overview


9220ford03

To: All Dealers
JANUARY, 1992

SUBJECT:
Emissions Recall 91E03 - Exhaust System Catalyst Inspec- .tion/Replacement on Certain 1986 Through 1989-Model California Passenger Cars

AFFECTED VEHICLES
1986 through 1989 - Model California passenger cars as shown below:

Model Year Engine Size Carline Affected

1986 3.8L Mustang/Capri/T'Bird/Cougar
Built After 12/31/85

1987 3.8L T'Bird/Cougar
5.0L H0 Mustang

1988 2.3L/5.0L HO Mustang
3.8L T'Bird/Cougar
5.0L HO Mark VII

1989 2.3L Mustang, Built Before 4/01/89
5.0L HO Mustang/Mark VII, Built
Before 10/01/88

REASONS FOR RECALL
The substrate material in the catalysts in some of the affected cars may rattle and break up during normal customer usage. If the substrate material breaks up, exhaust emission levels may exceed California standards.

SERVICE ACTION
Cars returned for service will be inspected, and if necessary, have the exhaust system catalyst replaced at no charge.

ATTACHMENTS
Attachment I
- Administrative Information

Attachment II
- Labor Allowances
- Parts Ordering Information
- REMOVED CATALYST RETURN INSTRUCTIONS

Attachment III
- Technical Information
(not available at time of release)