Operation CHARM: Car repair manuals for everyone.

Exhibit 3

Exhibit 3 Page 1 of 3 Emissions Recall 89E78 Repair Code "A"
HARDSTOP (THROTTLE STOP ADJUSTING SCREW) RPM SETTING PROCEDURE

NOTE: THIS PROCEDURE IS NEW AND REPLACES ALL PRIOR PROCEDURES.


REMINDER: Battery must be disconnected for 5 minutes before proceeding.



^ Engine "OFF"

^ Remove the air induction tube (flex tube) completely.
^ Locate the tamper resistant cap and remove it.



Retract the ISC Motor

^ In the engine compartment, find the self-test connector and self-test input (STI) connector.

^ Connect a jumper wire between self-test input connector and signal return pin on the self-test connector.
Exhibit 3 Page 2 of 3 Emissions Recall 89E78 Repair Code "A"



HARDSTOP (THROTTLE STOP ADJUSTING SCREW) RPM SETTING PROCEDURE (CONT.)

^ Turn the ignition key to "RUN" position. DO NOT START THE ENGINE.

^ The ISC plunger will retract in 5-15 seconds.

^ Disconnect the ISC motor from the wire harness.

^ Return the ignition key to the "OFF" position.

^ Then remove the jumper wire.

^ Turn the engine "ON".

^ Warm up the engine to Normatl Operating Temperature for 2-3 minutes.

^ Turn all accessories off, check the hardstop RPM (cooling fan off) in Neutral (MTX) for proper RPM's.

(Refer to chart below).
^ Turn the throttle stop adjusting screw for hardstop adjustment.

^ Turn the engine "ON".

^ Reconnect the ISC connector.

^ Reconnect the air induction tube (flex tube) completely.
Exhibit 3 Page 3 of 3 Emissions Recall 89E78 Repair Code "A"

3. Perform the EEC-IV Controlled Idle Learning Procedure


^ Turn the engine "ON".

^ Turn all accessories "OFF" [With the engine at normal operating temperatures and the transmission in Neutral, idle the engine for 2-3 minutes.]

^ Turn the Air Conditioning "ON" (if applicable) and idle the engine for 2-3 minutes.

^ The controlled idle RPM should be within specifications with air conditioning "OFF" (see chart Exhibit 3, Page 2 of 3).

^ Place a small quantity of room temperature vulcanizing (RTV) compound in the idle screw adjusting hole of the throttle body. This space was previously covered by the tamper resistant cap.

NOTE: Idle speeds are controlled by EEC-IV processor and idle speed control motor. If the ISC motor system is operating properly, these speeds are fixed and can not be changed by traditional adjustment techniques.


^ Refer to the Modification Procedure Summary (Attachment I, Page 1).