Operation CHARM: Car repair manuals for everyone.

Condenser HVAC: Service and Repair




1. Discharge refrigerant from system at service access gauge port valve located on the suction line.
2. Remove battery from vehicle.

Fig. 2 Spring lock coupling disconnect & connect:





3. Disconnect the two refrigerant lines on right side of radiator, Fig. 2.

Fig. 3 Condenser assembly removal:





4. Remove four bolts attaching condenser to radiator support, then the condenser, Fig. 3.


5. Reverse procedure to install. Use new O-rings lubricated with refrigerant oil. Add one ounce of refrigerant oil to new condenser.
6. Evacuate, charge and leak test system. Check system for proper operation.