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A Pillar/Windshield - Wind Noise

Article No.
96-3-1

01/29/96

^ WINDNOISE - AT A-PILLAR OR WINDSHIELD - VEHICLES BUILT FROM 6/19/95 THROUGH 12/1/95

^ NOISE - WINDNOISE - AT A-PILLAR OR WINDSHIELD - VEHICLES BUILT FROM 6/19/95 THROUGH 12/1/95

FORD:
1996 TAURUS

LINCOLN-MERCURY:
1996 SABLE

ISSUE:
A windnoise may be evident on some vehicles at the A-pillar and/or windshield. The windnoise may be heard at varying speeds and conditions. This may be caused by the cutline seal on the doors not being fully seated which allows the seal to vibrate. There may also be wind traveling up the A-pillar and lifting the windshield moulding which permits it to act as a reed in a crosswind.

ACTION:
Replace the cutline seal and place a bead of RTV sealer under the windshield moulding. This will reduce the possibility of the windshield moulding raising. Refer to the following Service Procedure for details.

SERVICE PROCEDURE





1. Replace the cutline seal and verity the seal is fully seated (Figure 1). When the door is closed it should contact the body side. If it does not, firmly seat it under the door top moulding using your hands.





2. Check for a foam blocker underneath the windshield moulding on both sides of the vehicle at the base of the A-pillar (Figure 2). If foam blocker is not present, fill the section under the windshield moulding with RTV sealer (60 mm long starting 50 mm above the base of the A-pillar).

3. Drive the vehicle to verify the repair.

PART NUMBER PART NAME

F6DZ-5420556-BC Cutline Seal - RH
F6DZ-5420557-BC Cutline Seal - LH
(Obtain Locally) RTV Sealer

OTHER APPLICABLE ARTICLES: NONE

WARRANTY STATUS: Eligible Under The Provisions Of Bumper To Bumper Warranty Coverage

OPERATION DESCRIPTION TIME

960301A Inspect Cutline Seal, 0.6 Hr.
Correct (Adjust) Cutline
Seal, Inspect Moulding,
Inject Sealer, And Road
Test - One Side

960301B Inspect Cutline Seal, 0.7 Hr.
Correct (Adjust) Cutline
Seal, Inspect Moulding,
Inject Sealer, And Road
Test - Both Sides

960301C Replace Cutline Seal 0.2 Hr.
One Side - Use With
Labor Operation A Or B

960301D Replace Cutline Seal 0.4 Hr.
Both Sides - Use With
Labor Operation A Or B

DEALER CODING
CONDITION
BASIC PART NO. CODE
5420557 36

OASIS CODES: 701000, 702000, 702100, 702300