Installation
1. Install Engine Lifting Bracket in positions shown in illustration.
2. Connect Rotunda Floor Crane to lifting brackets and remove engine from work stand.
3. Carefully lower engine into engine compartment.
4. Start torque converter pilot into flywheel and align paint marks on flywheel and torque converter.
NOTE: Make sure studs on torque converter align with holes in flywheel.
5. Fully engage engine to transmission and lower onto front engine support insulators.
6. Remove engine-lifting equipment.
7. Install bolt retaining RH front engine support insulator to front sub-frame.
8. Raise vehicle.
9. Install six bolts retaining engine to transmission and tighten to 40-60 Nm (30-44 ft. lbs.).
10. Install front engine support insulator through bolts. Tighten to 20-30 Nm (15-22 ft. lbs.).
NOTE: Two through bolts are required on LH front engine support insulator and one through bolt on RH front engine support insulator.
11. Install four torque converter retaining nuts. Tighten to 30-35 Nm (23-25 ft. lbs.).
NOTE: Rotate crankshaft until each nut (four required) is accessible.
12. Install transmission housing cover to cylinder block.
13. Position power steering pump on cylinder block and install four retaining nuts. Tighten to 20-30 Nm (15-22 ft. lbs.).
14. Install starter motor.
15. Install three bolts and stud bolt retaining transmission case to cylinder block front bracket to engine. Tighten bolts and stud bolt to 25-43 Nm (19-31 ft. lbs.).
16. Position transmission line bracket to transmission case to cylinder block bracket stud and install retaining nut. Tighten to 20-30 Nm (15-22 ft. lbs.).
17. Remove wire and position exhaust system to both exhaust manifolds. Install four nuts and tighten to 27-41 Nm (20-30 ft. lbs.).
NOTE: Make sure three way catalytic converter clears No. 3 crossmember. Adjust as necessary.
18. Connect fuel charging wiring to the power steering control valve actuator.
19. Lower vehicle.
20. Connect inlet and outlet hoses to A/C compressor. Tighten retaining nut on engine front cover stud to 8-12 Nm (71-106 inch lbs.).
21. Connect generator harness from front fender apron and power distribution box.
22. Connect heater supply and return hoses.
23. Connect vacuum supply hose to throttle body adapter vacuum port.
24. Connect positive battery cable to power distribution box and harness.
25. Connect fuel charging wiring and evaporative emission return tube to evaporative emission canister purge valve (EVAP canister purge valve).
26. Connect evaporative emission return tube to evaporative emissions canister purge line.
27. Connect accelerator cable and speed control actuator cables.
28. Connect 42-pin engine harness connector and eight-pin transmission harness connector at power brake booster.
29. Install transmission harness on retention bracket on rear of LH cylinder head.
30. Install windshield wiper governor and support bracket.
31. Connect fuel lines.
32. Install radiator and the fan and shroud assembly.
33. Install air cleaner outlet tube.
34. Fill and bleed engine cooling system.
35. Evacuate and recharge air conditioning system.
36. Install hood.
37. Connect battery ground cable.
38. Fill engine crankcase with clean Super Premium SAE 5W30 Motor Oil XO-5W30-QSP to the specified level.
39. Start engine and check for coolant, oil and fuel leaks.