Operation CHARM: Car repair manuals for everyone.

Right

REMOVAL
1. Drain the engine coolant.
2. Remove the RH heated oxygen sensor
3. Remove the camshafts.
4. Remove the twelve hydraulic lash adjusters.
5. Remove the Three Bar Engine Support.





6. Disconnect the EGR backpressure transducer hoses at the EGR valve to exhaust manifold tube.





7. Disconnect the EGR backpressure transducer electrical connector.





8. Remove the EGR valve to exhaust manifold tube from the exhaust manifold.





9. Remove the bolt and stud and position the water bypass aside.

NOTE: Remove the RH cylinder head with the exhaust manifold and EGR backpressure transducer bracket attached.





10. Remove the cylinder head bolts in the indicated sequence and the RH cylinder head.





11. Remove the exhaust manifold in the sequence shown.
12. Clean and inspect the cylinder head and cylinder block.

INSTALLATION





1. Install new head gaskets

CAUTION: Use care when installing the cylinder head. Damage to the cylinder block and/or the cylinder head may result.

NOTE:
- Make sure the cylinder head is installed in its original position.
- The head gaskets must be installed over the cylinder head to block dowels.





2. Position the RH cylinder head and install new cylinder head bolts with washers and tighten in the indicated sequence in six stages.
- Stage 1: Tighten to 40 Nm.
- Stage 2: Tighten 90°.
- Stage 3: Loosen 360° in reverse sequence.
- Stage 4: Tighten to 40 Nm.
- Stage 5: Tighten 90°.
- Stage 6: Tighten 90°.





3. Install the exhaust manifold in the sequence shown.





4. Lubricate new O-rings with coolant and install the water bypass tube.
- Use Premium Cooling System Fluid E2FZ-19549-AA or -B or equivalent meeting Ford specification ESE-M97B44-A.





5. Install the EGR valve to exhaust manifold tube to the exhaust manifold.





6. Connect the EGR backpressure transducer electrical connector.





7. Connect the EGR backpressure transducer hoses at the EGR valve to exhaust manifold tube.
8. Install the twelve RH hydraulic lash adjusters.
9. Install the camshafts.
10. Install the Three Bar Engine Support.
11. Install the RH Heated Oxygen Sensor.
12. Fill engine cooling system.