Inspection and Verification

Inspection and Verification

NOTE: Prior to carrying out any diagnosis, make sure that the brake system warning indicator is functional.

Visually examine the front and rear tire and wheel assemblies for damage such as uneven wear patterns, tread worn out or sidewall damage. Verify the tires are the same size, type and, where possible, same manufacture. Install a new wheel or tire that is damaged or excessively worn.
Wheels and tires must be cleared of any foreign matter and tire pressures adjusted to the correct specification.
If tires exhibit uneven wear or feathering, the cause must be corrected. Check the steering and suspension components for damage or wear and, if necessary, check and adjust front wheel alignment.

Road Test
Carry out a road test to compare actual vehicle braking performance with the performance standards expected by the driver. The ability of the test driver to make valid comparisons and detect performance deficiencies will depend on experience.
The driver should have a thorough knowledge of brake system operation and accepted general performance guidelines to make good comparisons and detect performance concerns.
An experienced brake technician will always establish a route that will be used for all brake diagnosis road tests. The roads selected will be reasonably smooth and level. Gravel or bumpy roads are not suitable because the surface does not allow the tires to grip the road equally. Crowned roads should be avoided because of the large amount of weight shifted to the low set of wheels on this type of road. Once the route is established and consistently used, the road surface variable can be eliminated from the test results.
Before a road test, obtain a complete description of the customer concerns or suspected condition. From the description, the technician's experience will allow the technician to match possible causes with symptoms. Certain components will be tagged as possible suspects while others will be eliminated by the evidence. More importantly, the customer description can reveal unsafe conditions which should be checked or corrected before the road test. The description will also help form the basic approach to the road test by narrowing the concern to specific components, vehicle speed or conditions.
Begin the road test with a general brake performance check. Keeping the description of the concern in mind, test the brakes at different vehicle speeds using both light and heavy pedal pressure. To determine if the concern is in the front or rear braking system, use the brake pedal and then use the parking brake control. If the condition (pull, vibration, pulsation) occurs only with the parking brake, the concern is in the rear brake system.
Avoid locking the brakes and sliding the tires. Locked brakes and sliding tires do not indicate brake efficiency. A heavily braked and turning wheel will stop the vehicle in a shorter distance than locked brakes.
If the concern becomes evident during this check, verify it fits the description given before the road test. If the concern is not evident, attempt to duplicate the condition using the information from the description.
If a concern exists, use the Symptom Chart in order to isolate it to a specific sub-system and condition description. From this description, a list of possible sources can be used to further narrow the cause to a specific component or condition. Symptom Related Diagnostic Procedures