Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly: Specifications

LH cylinder head-to-block bolts Stage 1: 37 ft.lbs.
Stage 2: Loosen the bolts one full term
Stage 3: 22 ft.lbs.
Stage 4: Rotate an additional 90°
Stage 5: Rotate an additional 90°
RH cylinder head-to-cylinder block bolts Stage 1: 37 ft.lbs.
Stage 2: Loosen the bolts one full term
Stage 3: 22 ft.lbs.
Stage 4: Rotate each bolt 90°
Stage 5: Rotate each bolt an additional 90°
LH exhaust manifold-to-LH cylinder head bolts Stage 1: 8 ft.lbs.
Stage 2: 16 ft.lbs.
LH exhaust manifold-to-Y-pipe flange nuts 30 ft. lbs.
Lower intake manifold-to-cylinder head bolts Stage 1: 11 ft.lbs.
Stage 2: 24 ft.lbs.
RH exhaust manifold-to-RH cylinder head bolts Stage 1: 89 in.lbs.
Stage 2: 16 ft.lbs.
RH exhaust manifold-to-RH catalytic converter flange bolts 30 ft. lbs.
Upper intake manifold-to-lower intake manifold bolts Stage 1: Tighten hand tight
Stage 2: 89 inch lbs.
Upper intake manifold support bracket bolt 35 ft. lbs.
Upper intake manifold support bracket nut 53 inch lbs.
Head gasket surface flatness 0.003 inch @ 6.00 inch
Head gasket surface finish 1.0-3.3 Micrometers (RMS)
Gasket surface flatness 0.003 in.
over 6.00 in.
Camshaft sprocket-to-camshaft bolt 46 ft.lbs.
Valve guide bore diameter Intake and Exhaust 0.2772 - 0.2763 inch
Valve seats Width-Intake 0.06-0.08 inch
Width-Exhaust 0.08-0.10 in.
Angle 45°
Runout (T.I.R.) 0.003-0.004 in.
Bore diameter insert counterbore diameter Intake 1.8542 in. MAX
1.8532 in. MIN
Exhaust 1.5645 in. MAX
Valve stem to guide clearance Intake 0.001-0.0028 inch
Exhaust 0.0015-0.0033 inch
Valve head diameter Intake 1.57 inch
Exhaust 1.30 inch
Valve face runout limit 0.002 in.
Valve face angle 45°
Valve stem diameter (STD) Intake 0.2744-0.2752 inch
Exhaust 0.2740-0.2748 in.
Over size Intake 0.289-0.290 inch
Exhaust 0.289-0.290 inch
Intake 0.304-0.305 inch
Exhaust 0.304-0.305 inch
Valve springs compression pressure Valve open to maximum lift 193-217 lb @ 1.17 inch
Valve closed 64-72 lb 1.60 inch
Free length (approximate) 1.83 inch
Installed spring height 1.650-1.736 inch
Service limit 10% Force Loss @
Specified Height