Brakes - Adjustable Brake Pedal Adjustment Inoperative
TSB 11-10-1110/10/11
ADJUSTABLE PEDAL - ADJUSTMENT INOPERATIVE
FORD:
2000-2004 Taurus
1999-2002 Expedition
2000-2003 F-150, Windstar
2002-2004 F-Super Duty
2002-2005 Excursion, Explorer
LINCOLN:
1999-2002 Navigator
2002-2003 Blackwood
2003-2005 Aviator
MERCURY:
2000-2004 Sable
2002-2005 Mountaineer
ISSUE
Some 2002-2005 Explorer, Mountaineer, 1999-2002 Expedition, Navigator, 2000-2003 F-150, 2002-2004 F-Super Duty, 2002-2005 Excursion, 2002-2003 Blackwood, 2003-2005 Aviator, 2000-2004 Taurus Sable and 2000-2003 Windstar equipped with adjustable pedals may exhibit a condition where the pedal may not adjust in either direction.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
This may be caused by a broken gear on the adjuster pedal drive shaft. The gear can be replaced by ordering the Adjustable Pedal Kit and following the instruction sheet included with the kit.
Parts Block
WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.
OPERATION DESCRIPTION TIME
111011A 2002-2004 F-Super Duty, 1.1 Hrs.
16G2002-2005 Excursion:
Follow Kit Instruction To
Replace The Brake Pedal
Drive Gear (Do Not Use
With Any Other Labor
Operations)
111011A 2002-2004 F-Super Duty, 1.4 Hrs.
2002-2005 Excursion 7.3L:
Follow Kit Instruction To
Replace The Brake Pedal
Drive Gear (Do Not Use
With Any Other Labor
Operations)
111011A 1999-2002 Expedition, 1.6 Hrs.
Navigator, 2002-2003
Blackwood, 2000-2003
F-150: Follow Kit
Instruction To Replace The
Brake Pedal Drive Gear
(Do Not Use With Any
Other Labor Operations)
111011B 1999-2002 Expedition, 0.7 Hr.
Navigator, 2002-2003
Blackwood, 2000-2003
F-150: Follow Kit
Instruction To Replace The
Accelerator Pedal Drive
Gear (Do Not Use With
Any Other Labor
Operations)
111011B 2002-2004 F-Super Duty, 0.6 Hr.
2002-2005 Excursion 7.3L:
Follow Kit Instruction To
Replace The Accelerator
Pedal Drive Gear (Do Not
Use With Any Other Labor
Operations)
111011B 2002-2004 F-Super Duty, 0.6 Hr.
2002-2005 Excursion:
Follow Kit Instruction To
Replace The Accelerator
Pedal Drive Gear (Do Not
Use With Any Other Labor
Operations)
111011C 2002-2004 F-Super Duty, 1.6 Hrs.
2002-2005 Excursion:
Follow Kit Instruction To
Replace Both Accelerator
And Brake Pedal Drive
Gears (Do Not Use With
Any Other Labor
Operations)
111011C 2002-2004 F-Super Duty, 1.9 Hrs.
2002-2005 Excursion 7.3L:
Follow Kit Instruction To
Replace Both Accelerator
And Brake Pedal Drive
Gears (Do Not Use With
Any Other Labor
Operations)
111011C 1999-2002 Expedition, 2.1 Hrs.
Navigator, 2002-2003
Blackwood, 2000-2003
F-150: Follow Kit
Instruction To Replace
Both Accelerator And
Brake Pedal Drive Gears
(Do Not Use With Any
Other Labor Operations)
111011D 2002-2005 Explorer, 2.8 Hrs.
Mountaineer, 2003-2005
Aviator: Follow Kit
Instruction To Replace The
Brake Pedal Or Drive Gear
(Do Not Use With Any
Other Labor Operations)
111011E 2000-2004 Taurus, Sable, 1.1 Hrs.
2000-2003 Windstar:
Follow Kit Instruction To
Replace The Brake Pedal
Or Drive Gear (Do Not
Use With Any Other Labor
Operations)
111011E 2000-2004 Taurus, Sable, 1.5 Hrs.
2000-2003 Windstar:
Follow Kit Instruction To
Replace Both Brake Pedal
And Drive Gear (Do Not
Use With Any Other Labor
Operations)
111011E 2002-2005 Explorer, 3.2 Hrs.
Mountaineer, 2003-2005
Aviator: Follow Kit
Instruction To Replace
Both Brake Pedal And
Drive Gear (Do Not Use
With Any Other Labor
Operations)
DEALER CODING
CONDITION
BASIC PART NO. CODE
2455 01
Disclaimer