Operation CHARM: Car repair manuals for everyone.

Hydraulic System: Description and Operation

Hydraulic Brake Actuation

CAUTION: Blistering or swelling of rubber brake components may indicate contamination of the brake fluid by a petroleum based substance. If contaminated rubber components in the hydraulic brake system are found, new components must be installed, and the entire hydraulic brake system must be flushed with clean brake fluid to prevent recontamination.

This vehicle is equipped with a brake pedal actuated dual brake system. The system consists of the following:
^ power brake booster
^ brake master cylinder
^ front disc brake calipers
^ rear disc brake calipers
^ rear drum brake cylinders
^ brake tubes and hoses
^ Anti-Lock Brake System (ABS) components
The dual ABS hydraulic system is diagonally split, with the LH front and RH rear making up one circuit and the RH front and LH rear making up the other circuit.

Brake Fluid

WARNING: Use of any other than approved DOT 3 or DOT 4 brake fluid will cause permanent damage to brake components and will render the brakes inoperative.

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.

CAUTION: Brake fluid is harmful to painted or plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

Use clean, fresh Ford High Performance DOT 3 Motor Vehicle Brake Fluid C6AZ-19542-AB or equivalent DOT 3 fluid meeting Ford specification ESA-M6C25-A. If DOT 3 is not available, use Ford High Performance DOT 4 Brake Fluid meeting Ford specification SAE-J-1704.
^ Do not reuse brake fluid drained or bled from the system.
^ Do not use brake fluid that has been stored in an open container.
^ Do not use contaminated brake fluid.