Vacuum/Pressure Pump: Service and Repair

LUMBAR ASSEMBLY

Removal

WARNING:
- Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.
- Never probe the connectors on the air bag module. Doing so can result in air bag deployment, which can result in personal injury.
- To reduce the risk of personal injury, do not use any memory saver devices.

NOTE:
- If a seat equipped with a supplemental restraint system (SRS) component is being serviced, the SRS must be depowered.
- The air bag warning lamp illuminates when the RCM fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a supplemental restraint system (SRS) fault.
- The SRS must be fully operational and free of faults before releasing the vehicle to the customer.
- Driver side shown, passenger side similar.

All vehicles
1. Position the affected seat all the way forward and up.
2. Depower the SRS.

Police vehicles







3. Remove the zippers from under the material and unzip both the zippers for access to the backrest bolts.

All vehicles







4. Remove the seat back trim panel.
1 Remove the two screws (not shown) located at the bottom of the seat back trim panel.
2 Pull out at the bottom and slide the seat back trim panel up to disengage the retaining hooks.







5. Release the four seat back trim cover retainers (three shown).







6. Remove the hog rings that attach the foam pad to the seat backrest frame.







7. Release the rear outboard cushion J-clips.







8. Release the cushion trim cover rear hook and loop strip.







9. NOTE: The lumbar motor, bladder, hose and backing board are serviced as an assembly.

Detach the lumbar motor bracket clip.







10. Disconnect the electrical connector.







11. Detach the two lumbar support bracket clips (one shown) and slide the lumbar assembly up to remove.

Installation

All vehicles







1. Slide the lumbar support bracket and lumbar assembly on the lumbar seat frame until seated on the two clips.







2. Connect the electrical connector.







3. Install the lumbar motor and attach the lumbar motor bracket clip.







4. Attach the cushion trim cover rear hook and loop strip.







5. Attach the cushion trim cover rear J-clip.







6. Install the hog rings that attach the foam pad to the seat backrest frame.
- Make sure the hog rings go around the listing wire in the foam pad as well as the backrest frame wire.







7. Fasten the four seat back trim cover retainers (three shown).







8. CAUTION: Inspect the seat back trim panel retaining hooks for damage. If damaged, install a new seat back trim panel.

Install the seat back trim panel.
1 Angle the top of the seat back trim panel inward and down to engage the retaining hooks to the seat back frame.
2 Install the two screws (not shown).

Police vehicles







9. Pull the material down, zip both the zippers and tuck the zippers under the backrest material.

All vehicles
10. Repower the SRS.