System Specifications
Cylinder Bore diameter 90.213-90.226 (grade 2)Cylinder bore maximum taper 0.013 mm
Cylinder bore maximum out-of-round 0.015 mm
Piston-to-cylinder bore clearance @ 43 mm from top -0.005 to +0.025 mm (0.0002 to +0.0010 in)
Crankshaft Maximum end play 0.301 mm (0.0118 in)
Main bearing bore inside diameter 72.40-72.424 mm (2.8504-2.8513 in)
Main bearing journal diameter 67.483-67.503 mm (2.6568-2.6576 in)
Main bearing journal maximum taper 0.004 mm (0.0004 in)
Main bearing journal maximum-out-of-round 0.0075 mm (0.0003 in) between cross sections
Main bearing journal-to-cylinder block clearance
0.066-0.024 mm (0.0259-0.0009 in)
Main Bearing Size Code
Main bearing Cap
Back out the jack screws against the cylinder block in two stages, in the sequence shown.
Stage 1: Tighten 5 Nm (44 inch lbs.)
Stage 2: Tighten 10 Nm (89 inch lbs.)
Install the bolts and tighten in two stages, in the sequence shown.
Stage 1: Tighten 10 Nm (89 inch lbs.)
Stage 2: Tighten 21 Nm (15 ft. lbs.)
Tighten the bolts in two stages:
Stage 1 40 Nm (30 ft. lbs.)
Stage 2 Tighten an additional 90-degrees.
Connecting rod side clearance (standard) 0.015-0.45 mm (0.0006-0.0177 in)
Connecting rod side clearance (maximum) 0.50 min (0.0197 in)
Connecting rod bearing-to-crankshaft clearance 0.06-0.02 mm (0.0026-0.0010 in)
Piston diameter 90.191-90.206 mm
Grade 1 90.203-90.220 mm
Grade 2 90.217-90.232 mm
Grade 3
Piston-to-cylinder bore clearance @ 43 mm from top -0.005 to + 0.025 mm (-0.0002 to + 0.0010 in)
Piston ring end gap (top) 0.15-0.30 mm (0.0059-0.0118 in)
Piston ring end gap (intermediate) 0.15-0.30 mm (0.0059-0.0118 in)
Piston ring end gap (oil control) 0.15-0.30 mm (0.0059-0.0118 in)
Ring groove width (top) 1.520-1.540 mm (0.0598-0.0606 in)
Ring groove width (intermediate) 1.520-1.540 mm (0.0598-0.0606 in)
Ring groove width (oil control) 3.03-3.055 mm (0.1193-0.1203 in)
Piston ring width (top) 1.5 mm
Piston ring width (intermediate) 1.5 mm
Piston ring-to-groove clearance (top) 0.020-0.060 mm (0.0008-0.0024 in)
Piston ring-to-groove clearance (intermediate) 0.020-0.060 mm (0.0008-0.0023 in)
Piston ring-to-groove clearance (oil control) 0.030-0.070 mm (0.0012-0.0028 in)
Piston pin bore diameter 22.0065-22.0110 mm (0.8664-0.8666 in)
Piston pin diameter 21.995-21.997 mm (0.8659-0.8660 in)
Piston pin length 61.870-62.120 mm (2.4358-2.4456 in)
Piston pin-to-piston fit 0.0095-0.016 mm (0.0004-0.0006 in)
Piston-to-connecting rod clearance 6.58-7.58 mm
Crankshaft Pulley
Tighten the bolt in four steps:
Step 1: Tighten to 90 Nm (66 ft. lbs.).
Step 2: Loosen the bolt.
Step 3: Tighten to 47-53 Nm (34-39 ft. lbs.).
Step 4: Tighten an additional 85-90 degrees.