Interior - Door Panel/Speaker Buzz/Squeak or Rattle
TSB 06-14-1607/24/06
DOOR SQUEAK, RATTLE OR BUZZ FROM SPEAKER
AREA OR DOOR PANEL
FORD:
2006 Fusion
MERCURY:
2006 Milan
ISSUE
Some 2006 Fusion and Milan vehicles may exhibit a speaker buzz or a squeak / rattle from the door panel area. Speaker buzz or squeak and rattle noises may be caused by the door panel.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
1. Remove door trim panel using Workshop Manual (WSM), Section 501-05 and by using a standard push pin removal tool (Figure 1).
2. Remove the six (6) rear grommets from sheet metal (Figures 2 and 3). Use a pick tool to remove the grommets. The tabs are located 90° from the injection marks (small round circle molded into clip) (Figure 4).
3. Remove six (6) pins from locations (noted by the squares) on door trim panel (Figure 5) and reinstall new push pins.
4. Add 19/32" X 3" (15mm X 75mm) piece of flock tape in locations identified by the rectangles shown in Figure 5: Two (2) on the lower front door trim panel edge and one on lower rear door trim panel edge (Use flock tape 164-R4903 from Rotunda Squeak and Rattle Repair Kit 164-R4900).
5. Remove inside release handle using the WSM, Section 501-14.
6. Add two (2) pieces of 19/32" X 19/32" (15 mm x 15 mm) flock tape 164-R4903 (Figure 6). Use PVC foam 164-R4901 from Rotunda Squeak and Rattle Repair Kit (164-R4900) if flock tape is not available.
7. Reinstall inner release handle using the WSM, Section 501-14.
8. Remove white foam blocks off the door if they are on the door (Figure 7).
9. Reinstall door trim panel using the WSM, Section 501-05.
NOTE
USE A RUBBER MALLET WITH LIGHT PRESSURE TO ENSURE ALL PUSH PIN LOCATIONS ARE FULLY SEATED
Parts Block
WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
OPERATION DESCRIPTION TIME
061416A 2006 Fusion/Milan: Follow 0.6 Hr.
Service Procedure To
Repair (Includes Time To
Remove And Install Interior
Door Trim Panel On One
Front Door (Do Not Use
With 23943A, 23943A2,
23943A4, 27406B,
27406B2, 27406B4)
061416B 2006 Fusion/Milan: Follow 1.0 Hr.
Service Procedure To
Repair (Includes Time To
Remove And Install Interior
Door Trim Panels On Both
Front Doors (Do Not Use
With 23943A, 23943A2,
23943A4, 27406B,
27406B2, 27406B4)
061416C 2006 Fusion/Milan: Follow 0.5 Hr.
Service Procedure To
Repair (Includes Time To
Remove And Install Interior
Door Trim Panel On One
Rear Door (Do Not Use
With 23943A, 23943A2,
23943A4, 27406B,
27406B2, 27406B4)
061416D 2006 Fusion/Milan: Follow 0.9 Hr.
Service Procedure To
Repair (Includes Time To
Remove And Install Interior
Door Trim Panels On Both
Rear Doors (Do Not Use
With 23943A, 23943A2,
23943A4, 27406B,
27406B2, 27406B4)
DEALER CODING
CONDITION
BASIC PART NO. CODE
7023942 07
Disclaimer