Operation CHARM: Car repair manuals for everyone.

60000 MI or 96000 KM

Lubricate
    Control Arm
      If equipped with Zerk fittings for Special Operating Conditions I. Lubricate as needed if equipped with Zerk fittings for Special Operating Conditions O.
    Ball Joint
      If equipped with Zerk fittings for Special Operating Conditions I. Lubricate as needed if equipped with Zerk fittings for Special Operating Conditions O.
Inspect
    Vehicle
      Check and top up fluid levels: brake, coolant recovery reservoir, manual and automatic transmission (if equipped with an underhood dipstick), power steering and window washer. Inspect tires for wear and check air pressure, including spare. Check exhaust system for leaks, damage, loose parts, and foreign material. Check battery performance. Check operation of horn, exterior lamps, turn signals and hazard warning lights. Check radiator coolers, heater and air conditioning hoses. Inspect windshield washer spray and wiper operation. Check windshield for cracks, chips and pitting. Inspect for oil and fluid leaks. Inspect engine air filter. Inspect half shaft dust boots, if equipped. Check shocks and struts and other suspension components for leaks and damage. Inspect steering linkage. Inspect accessory drive belt(s). Inspect clutch operation. if equipped.
    Universal Joint, Half Shaft/Short Shaft
      Inspect and lubricate U-joints as required, if using Special Operating Conditions O. Inspect and lubricate U-joints every 5,000 miles or 6 months, if using Special Operating Conditions T, I, or D.
    Universal Joint, Drive/Propeller Shaft
      Inspect and lubricate U-joints as required, if using Special Operating Conditions O. Inspect and lubricate U-joints every 5,000 miles or 6 months, if using Special Operating Conditions T, I, or D. Inspect and lubricate u-joints when using Special Operating Condition E.
    Steering and Suspension
      Inspect and lubricate steering linkage and suspension if using Special Operating Conditions T, I, D and E. (lubricate if equipped with Zerk fittings).
    Exhaust System
      Inspect the exhaust system and heat shields.
    Drive/Propeller Shaft
      Inspect and lubricate Drive Shaft
    Cooling System
      Inspect cooling system and hoses.
    Constant Velocity Joint Boot
      If equipped.
    Brakes and Traction Control
      Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system.
Replace
    Wheel Bearing
      Replace wheel bearing grease and grease seals on 4x2 front wheel bearings (if non-sealed bearings).
    Spark Plug
      Replace if using Special Operating Condition I.
    Oil Filter, Engine
      Change engine oil filter every 5,000 miles or 6 months, if using Special Operating Conditions T, I, D and O. Change engine oil filter every 7,500, if using Special Operating Condition E.
    Fuel Filter
      Replace fuel filter (not required for Fusion, Milan, MKZ, Edge, MKX, Taurus X, Taurus, Focus, Sable, E-Series, Escape, Mariner, F-150, Flex, MKS, Expedition/Navigator (short wheel base only). If NOT using special operating conditions. Replace fuel filter (not required for Fusion, Milan, MKZ, Edge, MKX, Taurus X, Taurus, Focus, Sable, E-Series, Escape, Mariner, F-150, Flex, MKS, Expedition/Navigator (short wheel base only). If using Special Operating Conditions I and D.
    Fluid - Transfer Case
    Fluid - A/T
      Replace if using Special Operating Conditions T, I, D or O. Not required on 6R60, 6R75 or TorqShift transmissions.
    Filters
      Replace climate controlled seat filters, if equipped.
    Engine Oil
      Change engine oil every 5,000 miles or 6 months, if using Special Operating Conditions T, I, D and O. Change engine oil every 7,500, if using Special Operating Condition E.
    Cabin Air Filter / Purifier
      Replace as required if equipped, for Special Operating Conditions I, D and O. Replace cabin air filter (if equipped). If not using Special Operating Conditions. Replace cabin air filter as required (if equipped) if using Special Operating Conditions I, D and O if applicable.
    Air Filter Element
      If using Special Operating Condition D as required. Replace engine air filter.
Rotate
    Tires
      Rotate tires, inspect tires for wear, measure tread depth and inspect wheel ends for end play and noise. Vehicles with dual rear wheels should only rotate if unusual wear is noted. For vehicles with different front-to-rear tire pressures, the tire pressure must be adjusted and the tire pressure sensor training must be done. If using Special Operating Conditions T, I, D, O or E.