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Pinpoint Test AE: The LOW WASHER FLUID LEVEL Message Is Inoperative/Always On




Instrumentation, Message Center and Warning Chimes

Pinpoint Tests

Pinpoint Test AE: The LOW WASHER FLUID LEVEL Message Is Inoperative/Always On

Refer to Wiring Diagram Set 60, Instrument Cluster for schematic and connector information. Diagrams By Number

Normal Operation

The Instrument Cluster (IC) is hardwired to the low washer fluid switch through a single input circuit. The low washer fluid switch closes when the washer fluid level is low, providing a ground to the IC through the input circuit and turning on the LOW WASHER FLUID LEVEL message. When the washer fluid is above the low level, the low washer fluid switch opens, removing the ground to the IC, and the LOW WASHER FLUID LEVEL message turns off.

This pinpoint test is intended to diagnose the following:

- Wiring, terminals or connectors
- Washer fluid reservoir
- IC

PINPOINT TEST AE: THE LOW WASHER FLUID LEVEL MESSAGE IS INOPERATIVE/ALWAYS ON

NOTICE: Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.

NOTE: Verify that the washer fluid reservoir is full and that the key is cycled at least once prior to carrying out the pinpoint test.

NOTE: Failure to disconnect the battery when instructed will result in false resistance readings. Refer to Battery, Mounting and Cables Battery Disconnect.

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AE1 DETERMINE THE CONDITION


- Ignition ON.
- With the washer fluid reservoir full, observe the message center LOW WASHER FLUID LEVEL message.
- Does the LOW WASHER FLUID LEVEL message illuminate?

Yes
GO to AE2.

No
GO to AE3.

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AE2 CHECK THE LOW WASHER FLUID INPUT CIRCUIT FOR A SHORT TO GROUND


- Ignition OFF.
- Disconnect: Washer Fluid Level Switch C138 .
- Disconnect: IC C2220 .
- Measure the resistance between the washer fluid level switch C138-1, circuit 82 (PK/YE), harness side and ground.




- Is the resistance greater than 10,000 ohms?

Yes
GO to AE6.

No
REPAIR the circuit. TEST the system for normal operation.

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AE3 CHECK THE LOW WASHER FLUID INPUT CIRCUIT FOR A SHORT TO VOLTAGE


- Ignition OFF.
- Disconnect: IC C2220 .
- Ignition ON.
- Measure the voltage between the IC C2220-9, circuit 82 (PK/YE), harness side and ground.




- Is any voltage present?

Yes
REPAIR the circuit. TEST the system for normal operation.

No
GO to AE4.

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AE4 CHECK THE LOW WASHER FLUID INPUT CIRCUIT FOR AN OPEN


- Ignition OFF.
- Disconnect: Washer Fluid Level Switch C138 .
- Measure the resistance between the IC C2220-9, circuit 82 (PK/YE), harness side and the washer fluid level switch C138-1, circuit 82 (PK/YE), harness side.




- Is the resistance less than 5 ohms?

Yes
GO to AE5.

No
REPAIR the circuit. TEST the system for normal operation.

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AE5 CHECK THE WASHER FLUID LEVEL SWITCH GROUND CIRCUIT FOR AN OPEN


- Disconnect: Negative Battery Cable .
- Measure the resistance between the washer fluid level switch C138-2, circuit 57 (BK), harness side and ground.




- Is the resistance less than 5 ohms?

Yes
GO to AE6.

No
REPAIR the circuit. TEST the system for normal operation.

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AE6 CHECK THE WASHER FLUID LEVEL SWITCH


- Measure the resistance between the washer fluid level switch C138 pin 1, component side and the washer fluid level switch C138 pin 2, component side, with the reservoir empty, and with washer fluid in the reservoir.




- Is the resistance less than 5 ohms with the reservoir empty, and greater than 10,000 ohms with the reservoir filled?

Yes
GO to AE7.

No
INSTALL a new washer fluid level switch. REFER to Wipers and Washers Service and Repair. TEST the system for normal operation.

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AE7 CHECK FOR CORRECT IC OPERATION


- Disconnect the IC connector.
- Check for:
- corrosion
- damaged pins
- pushed-out pins
- Connect the IC connector and make sure it seats correctly.
- Operate the system and verify the concern is still present.
- Is the concern still present?

Yes
INSTALL a new IC. REFER to Instrument Cluster (IC) Instrument Cluster (IC). TEST the system for normal operation.

No
The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.

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