Body - Sunroof Cassette Tool/Service Procedure

SI M 04 01 04

Tools and Equipment

March, 2004

Technical Service

SUBJECT
Sunroof Cassette Screw Tool

MODEL
Cooper, Cooper S

SITUATION

Distribution of the following tool will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC. All prices on this bulletin are introductory prices and are only valid during the Automatic Tool Shipment.





Sunroof Torx Wrench
90 88 0 541 240
Price = Free of charge

Used to check and adjust the torque on the sunroof sliding track screws without removing the glass.

1. Special offset wrench

2. Location guide





The torque on the track screws (2) fastening the front section can be checked by sliding back the sunroof panel, or raising it approximately 20 mm (1).

Place the bit of the tool in the screw and loosen slightly.





Place the socket on the torque wrench (1) on the 10 mm hex on the tool and tighten to 3.5 Nm.

Note:
Do not hold the tool when tightening.





Place the end of the tape (1) with the arrow on the edge of the rear glass, even with the seal.

The holes (2 and 3) in the tape mark the positions of the cassette screws under the glass.





Slide the tool between the seals from the front, and locate the screws by feel. Loosen and tighten as described above.