Removing and Installing Left Output Shaft

Removing And Installing Left Output Shaft
Special Tools Required:
^ 24 8 120
^ 32 1 190
^ 32 3 090

Remove road wheel.





Apply foot brake. Release collar nut on output shaft (1).
Output shaft to angular contact ball bearing
M22 x 1.5 stake nut 182 Nm
Note: Use only once.





Drain gearbox oil.

Remove caliper bolts (1).

Remove caliper and hang to ensure no tension on brake hose.
Brake calliper to steering knuckle
M12 1.5 110 Nm





Remove steering tie rod end from knuckle using special tool 323090 (1).
Outer ball joint to knuckle
M10 x 1.25 x 12 Locknut 52 Nm
Note: Use only once.





Remove ABS sensor from knuckle (1).
ABS sensor to steering knuckle
Allen headed bolt 8 Nm





Remove outer lower control arm nut.

Release lower control arm from knuckle using special tool 32 1 190 .
Outer ball joints to lower arm
M12 x 1.5 Nut 56 Nm
Note: Use only once.





Release inner driveshaft from gearbox.

Note: Replace snap ring on output shaft.





Remove bolt, holding knuckle to McPherson strut/damper.
Outer ball joints to lower arm
M12 x 1.5 Nut 56 Nm
Note: Use only once.

Remove knuckle from strut and lift out driveshaft and knuckle assembly.





Fit special tool 24 8 120 to oil seal, ensure tool fits over lip of seal, to protect seal when inserting driveshaft.





Insert driveshaft into seal and remove special tool 24 8 120 by pulling on tail. Complete fitment of driveshaft.

Install hint:
Push output shaft over resistance of snap ring. Output shaft must snap audibly into place.
Refill gearbox with oil and check for leaks.