Operation CHARM: Car repair manuals for everyone.

Removal and Replacement




Securing engine in installation position with special tool (W10/W11)





Special tools required:
- 00 0 200 00 0 200 Cross Member
- 00 0 201 00 0 200 Cross Member
- 00 0 202 00 0 200 Cross Member
- 00 0 205 00 0 200 Cross Member
- 00 0 207 00 0 200 Cross Member
- 00 0 209 00 0 200 Cross Member
- 11 8 260 11 8 260 Adapter
- 51 2 160 51 2 160 Hood/Bonnet Stay (2 x)





Necessary preliminary tasks:
- Disconnect battery (W11)
- Remove battery Removing and Installing/Replacing Battery (W10)





Install special tool 51 2 160 51 2 160 Hood/Bonnet Stay (2 x).





Reduce excess pressure in cooling system.
Release screw (1).
Lay bracket for oxygen sensor to one side.
Release screw (2).
Release coolant line clamp (3).





Screw special tool 11 8 260 11 8 260 Adapter onto cylinder head.

Note:
The water pipe is also secured to special tool 11 8 260 11 8 260 Adapter at the same time.
See illustration.





Assemble special tool 00 0 200 00 0 200 Cross Member with special tools 00 0 201 00 0 200 Cross Member / 00 0 202 00 0 200 Cross Member / 00 0 205 00 0 200 Cross Member / 00 0 207 00 0 200 Cross Member / 00 0 209 00 0 200 Cross Member and fit.

Note:
Remove plug before fitting special tool.
Risk of damage on both side walls.





Assemble engine.