Operation CHARM: Car repair manuals for everyone.

Flywheel: Service and Repair

11 22 500 Removing and installing or replacing flywheel (N12)

Special tools required:





Necessary preliminary tasks:
^ Remove transmission.
^ Remove clutch.

Lock flywheel with special tool 11 9 590.








Flywheel for automatic transmission.

Release flywheel bolts (1).

Tightening torque: 11 22 1AZ.

Installation:
Flywheel (1) is secured with an alignment pin.

Fit new flywheel screws.

Clean crankshaft thread for flywheel screws.





Flywheel for manual gearbox.

Flywheel with and without dual-mass: release bolts (1).

Installation:
Flywheel is secured with a dowel pin.

Fit new flywheel screws.

Tightening torque: 11 22 2AZ.

Installation:
Sensor gear (1) is loose on crankshaft and is first secured to flywheel.





Dowel pin (2) for securing sensor gear/flywheel.





Assemble engine.