Fuel Gauge Sender: Service and Repair

16 14 015 - Removing and installing/replacing fuel pump with fuel level sensor (50-litre tank)





Special tools required:
- 16 1 020 16 1 020 Pin Wrench





Recycling
Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.

Catch and dispose of escaping fuel.

Observe country-specific waste-disposal regulations.





Important!
Ensure adequate ventilation in the place of work!

Avoid skin contact (wear gloves)!

Before starting the engine for the first time:

- Fill fuel tank with at least 5 liters of fuel.





Necessary preliminary tasks:
- Draw off fuel from fuel tank Procedures
- Remove rear seat





Push trim panel (1) forward.

Unscrew nuts (2).

Tightening torque, 16 11 2AZ .

Remove cover (3).





Disconnect plug connection.





Release screw cap with special tool 16 1 020 16 1 020 Pin Wrench.

Installation:
Tightening torque 16 14 1AZ .





Raise unit.

Note:
To improve installation, secure cable (1) and lines (2 and 3) with cord.

Disconnect plug connection (1).

Unlock line (2) at quick-release fastener and detach.

Unclip line (3).

Carefully lift fuel pump with fuel level sensor out of fuel tank.

Installation:
Replace rubber seal (4).





Installation:
When installing fuel level sensor, make sure lug (1) engages in recess (2) on tank.