Removal and Replacement

11 12 100 Removing And Installing/Sealing Cylinder Head (N16)

Special tools required:







IMPORTANT:
Fit new cylinder head bolts.
Do not wash off bolt coating.
There must not be any coolant, water or oil present in the pocket holes (risk of corrosion and cracking).







Necessary preliminary work:
- Remove exhaust system.
- Drain coolant.
- Drain engine oil.
- Remove exhaust manifold.
- Remove intake plenum.
- Remove oil dipstick.
- Detach coolant hoses from cylinder head.
- Remove cylinder head cover.
- Remove intake and exhaust camshaft adjuster.







NOTE: Remove and install cylinder head in installed state.

Suspend engine with engine crane (1) from lifting eye (2).







NOTE:
Remove and install cylinder head in installed state.
Move front panel into working position.

Release upper alternator screws, do not remove alternator.
Remove right engine mount.
Secure special tool 11 9 630 with standard bolts (1 and 2).







Release screws (1).

IMPORTANT:
If the timing chain is stowed in the gear case, the crankshaft must no longer be rotated.
It is possible the timing chain may jam.

Installation note:
Only during assembly is the timing chain lifted out with a hook.







Release screw (1).







Release cylinder head bolts with special tool 11 2 250.







Release cylinder head bolts from outside inwards (10 to 1).

NOTE:
Remove washers with a magnet.
Shown without camshafts for purposes of clarity.







Use special tool 11 4 471 to remove coarse gasket remnants from sealing surfaces on cylinder head and on crankcase.







Remove fine gasket remnants with special tool 11 4 472.
There must not be any coolant, water or oil present in the pocket holes (risk of corrosion and cracking).
Clean blind holes with a suitable tool.
Replace cylinder head gasket.







IMPORTANT:
Fit new cylinder head bolts.
Do not wash off bolt coating.
Attach washers to cylinder head bolts.
Washers can drop into the engine (risk of damage.).

Secure cylinder head bolts from inside outwards (1 to 10).
Tightening torque: 11 12 2AZ.

NOTE: Graphic shows camshafts removed.







Secure screws (1).
Tightening torque: 11 12 1AZ.







Tighten bolt (1).
Tightening torque: 11 12 3AZ.







Assemble engine.