Gear Shift Case

REASSEMBLY SERVICE POINTS

TEFLON BUSHING INSTALLATION






1. Before reassembly, check the Teflon bushing in the shift rail.
2. Replace the Teflon bushing if it is damaged or cracked. Teflon bushing can be pushed into position by a finger. Install the bushings at illustrated positions. Do not remove the bushing except when it is defective.

STEEL BALLS INSTALLATION






1. Install the interlock steel balls, two at a time, in holes between the shift rails.
2. Make sure that the interlock pin installed in the 3-4 shift rail moves smoothly.

SPRING PINS INSTALLATION






POPPET SPRINGS INSTALLATION






1. The sections using the poppet springs can be determined with the identification colors. The length and spring constants of the poppet springs differ according to the usage sections, so take care not to mistaken them when installing.






2. When using tapered poppet springs, install so that the thin edge faces the steel ball side.

SCREW PLUGS INSTALLATION





Apply specified sealant to the screw plug. Specified sealant: 3M STUD Locking No.4170 or equivalent.