Cylinder Head Assembly: Service and Repair

Fig. 6 Cylinder Head Replacement (Part 1 Of 2):

Fig. 6 Cylinder Head Replacement (Part 2 Of 2):

Refer to Fig. 6, when replacing the cylinder head noting the following:
1. Drain engine coolant into suitable container, then remove timing belt, intake manifold & exhaust manifold.

Fig. 7 Cylinder Head Bolt Loosening & Tightening Sequence:

2. Use replacement tool No. MD998051-01, or equivalent, to remove cylinder head bolts after loosening them in three steps in the sequence shown in Fig. 7.
3. Reverse procedure to install, noting the following:
a. When installing cylinder head gasket, degrease gasket mounting surface, then lay gasket on cylinder block with ID mark at front top.
b. Use replacement tool No. MD998051-01, or equivalent, to install cylinder head bolts in three steps in the sequence shown in Fig. 7.
c. Rinse mounting location of water pipe O-ring and water pipe with water then install. Do not apply oil or grease to O-ring. Insert water pipe until its end bottoms.
d. Bend tabs of water passage gasket onto water passage, then install. Ensure gasket does not slip.
e. Install thermostat with jiggle valve straight up.