Operation CHARM: Car repair manuals for everyone.

Post-Collision Diagnosis & Repair

WHEN AIR BAG DEPLOYS IN A COLLISION
1. Replace the following parts with new ones.
- Front impact sensors
- SRS-ECU
- Air bag module

2. Check the following parts and replace if there are any malfunctions.
- Clock spring
- Steering wheel, steering column and intermediate joint

1. Check the wiring harness (built into the steering wheel) and connectors for damage, and terminals for deformation.
2. Install the air bag module to check fit or alignment with the steering wheel.
3. Check the steering wheel for noise, binds or difficult operation and excessive free play.

3. Check the wiring harnesses for binding, the connectors for damage, poor connections, and the terminals for deformation.

WHEN AIR BAG DOES NOT DEPLOY IN LOW-SPEED COLLISION
Check the SRS components. If the SRS components are showing any visible damage such as dents, cracks, or deformation, replace them with new ones. Concerning parts removed for inspection, replacement with new parts and cautionary points for working, refer to appropriate INDIVIDUAL COMPONENT SERVICE.




Front impact sensors
1. Check the fender shield panel for deformation or rust.
2. Check the front impact sensor for dents, cracks, deformation or rust.
3. Check the sensor harnesses for binding, the connectors for damage, and the terminals for deformation.




SRS-ECU
1. Check the SRS-ECU case and brackets for dents, cracks or deformation.
2. Check the connector for damage, and the terminals for deformation.




Air bag modules
1. Check the pad cover for dents, cracks or deformation.
2. Check the connector for damage, terminals deformities, and the harness for binding.
3. Check the air bag inflator case for dents, cracks or deformities.
4. Install the air bag module (driver's side) to the steering wheel to check fit or alignment with the steering wheel.
5. Install the air bag module (front passenger's side) to the instrument panel and crossmember to check fit or alignment.
6. Install the air bag module cover (front passenger's side) to the instrument panel to check fit or alignment.




Clock spring
1. Check the clock spring connectors and protective tubes for damage, and the terminals for deformation.
2. Visually check the case for damage.

Steering wheel, steering column and intermediate joint
1. Check the wiring harness (built into the steering wheel) and the connectors for damage, and the terminals for deformation.
2. Install the air bag module to check fit or alignment with the steering wheel.
3. Check the steering wheel for noise, binding or difficult operation and excessive free play.

Harness connector (front wiring harness, body wiring harness)
Check the harnesses for binding, the connectors for damage, poor connection, and the terminals for deformation.