Inspection Procedure 1

INSPECTION PROCEDURE 1: Does not Lock

DIAGNOSIS

STEP 1.Check the vacuum tank for damage.
Q: Is the vacuum tank damaged?
YES: Replace the tank. Then go to Step 7.
NO: Go to Step 2.

STEP 2.Check the check valve for damage.
Q: Is the check valve damaged?
YES: Replace the valve. Then go to Step 7.
NO: Go to Step 3.

STEP 3.Check the actuator assembly for damage.
Q: Is the actuator assembly damaged?
YES: Replace the actuator assembly. Then go to Step 7.
NO: Go to Step 4.

STEP 4.Check the solenoid valve operation.
Q: Is the solenoid valve operation in good condition?
YES: Go to Step 5.
NO: Replace the valve. Then go to Step 7.

STEP 5.Check the shift fork, mainshaft and clutch gear for damage.
Q: Is the shift fork, mainshaft or clutch gear damaged?
YES: Replace the damaged part. Then go to Step 7.
NO: Go to Step 6.

STEP 6.Check for looseness in the actuator assembly installation bolt.
Q: Is the actuator assembly installation bolt loosened?
YES: Tighten to 17 Nm (13 ft. lbs.). Then go to Step 7.
NO: There is no action to be taken.

STEP 7. Check symptoms.
Q: Does clutch locks?
YES: Repeat to Step 1.
NO: This diagnosis complete.