Operation CHARM: Car repair manuals for everyone.

Valve Body












DISASSEMBLY AND REASSEMBLY

DISASSEMBLY SERVICE POINT
<> SOLENOID VALVE REMOVAL
Before removing the solenoid valves, make marks with white paint, etc., so that the these valves can be reinstalled in the original positions.

REASSEMBLY SERVICE POINTS
>>A<< SOLENOID VALVE INSTALLATION
1. Apply ATF, petroleum jelly or Vaseline to O-ring, and install it to solenoid valves.
2. Following the marks made when removing, install each solenoid valve in its proper position.

>>B<< DOWEL PIN INSTALLATION





Install the dowel pin at the specified position on the lower valve body.

>>C<< KNOCK BUSHING INSTALLATION





Install the knock bushing onto the lower valve body position shown in the illustration.

>>D<< KNOCK BUSHING INSTALLATION





Install the knock bushing onto the lower valve body position shown in the illustration.

>>E<< SPRING/STEEL BALL (LINE RELIEF) INSTALLATION





Install the spring [7 mm (0.276 inch) diameter, 17.3 mm (0.681 inch) length] and the steel ball (6.4 mm (0.25 inch) diameter] onto the lower valve body position shown in the illustration.

>>F<< SPRING/STEEL BALL (ORIFICE CHECK BALLY BALL (ORIFICE CHECK BALL/DAMPING VALVE SPRING/ SEAL RING/DAMPING VALVE INSTALLATION





1. Install the spring [4.5 mm (0.177 inch) diameter, 15.4mm (0.606 inch) length] and the steel ball [6.4 mm (0.25 inch) diameter] onto the upper valve body position shown in the illustration.
2. Install the ball (rubber) [6.4 mm (0.25 inch) diameter] onto the upper valve body position shown in the illustration.
3. After installing the seal ring onto the damping valve, install together with the damping valve spring [7.7 mm (0.303 inch) diameter, 35.8 mm (1.409 inch) length] onto the upper valve body position shown in the illustration.

>>G<< MANUAL VALVE INSTALLATION





Fit and install the manual valve pin into the groove of the manual valve.