Intake Manifold and Fuel Parts

REMOVAL AND INSTALLATION

INSTALLATION SERVICE POINTS
]]A[[ INTAKE MANIFOLD INSTALLATION





1. Tighten the nuts on the right bank to 7 ± 1 Nm (62 ± 9 inch lbs.).
2. Tighten the nuts on the left bank to the specified torque.
Tightening torque: 22 ± 1 Nm (16 ± 1 ft. lbs.)
3. Tighten the nuts on the right bank to the specified torque.
Tightening torque: 22 ± 1 Nm (16 ± 1 ft. lbs.)
4. Tighten the nuts on the left bank and those on the right bank again in that order.
Tightening torque: 22 ± 1 Nm (16 ± 1 ft. lbs.)

]]B[[ INJECTOR INSTALLATION

CAUTION: Use care not to let engine oil enter the fuel rail.

1. Before installing the injector, lubricate the O-ring with a drop of new engine oil for easy installation.





2. Insert the injector top end into the fuel rail. Be careful not to damage the O-ring during installation.

]]C[[ FUEL PRESSURE REGULATOR INSTALLATION

CAUTION: Do not let engine oil enter the fuel rail.

Before installing the pressure regulator, lubricate the O-ring with a drop of new engine oil for easy installation.

]]D[[ O-RING AND WATER PIPE INSTALLATION

CAUTION: Keep the O-ring free of oil or grease.





Wet the O-ring (with water) to easy assembly.

]]E[[ THERMOSTAT INSTALLATION





Install the thermostat in the thermostat case with its jiggle valve located at the top position.

]]F[[ SEALANT APPLICATION TO ENGINE COOLANT TEMPERATURE SENSOR





Apply 3M AAD Part number 8731 or equivalent to the engine coolant temperature sensor.

]]G[[ SEALANT APPLICATION TO ENGINE COOLANT TEMPERATURE GAUGE UNIT





Apply 3M AAD Part number 8672 or equivalent to the engine coolant temperature gauge unit.