Service Specifications
Timing belt | Auto-tensioner rod length | Standard value | 3.8 - 4.5 mm | |
Auto-tensioner rod protrusion length | Standard value | 12 mm | ||
Auto-tensioner rod pushed-in amount [when pushed with a force of 98 - 196 N (22 - 44 lbs.)] | Standard value | 1.0 mm or less | ||
Rocker arms and camshaft | Camshaft cam height | Intake | Standard value | 37.71 mm |
Limit | Minimum 37.21 mm | |||
Exhaust | Standard value | 37.14 mm | ||
Limit | Minimum 36.64 mm | |||
Camshaft journal outside diameter | Standard value | 45 mm | ||
Cylinder head and valves | Cylinder head flatness of gasket surface | Standard value | Less than 0.03 mm | |
Limit | 0.2 mm | |||
Cylinder head grinding limit of gasket surface Total resurfacing depth of cylinder head and cylinder block | Limit | 0.2 mm | ||
Cylinder head overall height | Standard value | 120 mm | ||
Valves thickness of valve head (margin) | Intake | Standard value | 1.0 mm | |
Limit | Minimum 0.5 mm | |||
Exhaust | Standard value | 1.2 mm | ||
Limit | Minimum 0.7 mm | |||
Valve overhaul height | Intake | Standard value | 112.30 mm | |
Limit | Minimum 111.80 mm | |||
Exhaust | Standard value | 114.11 mm | ||
Limit | Minimum 113.61 mm | |||
Valve stem outside diameter | Intake | Standard value | 0.02 - 0.05 mm | |
Limit | 0.10 mm | |||
Exhaust | Standard value | 0.04 - 0.07 mm | ||
Limit | 0.15 mm | |||
Valve face angle | Standard value | 45 deg - 45.5 deg | ||
Valve spring free length | Standard value | 51.0 mm | ||
Limit | 50.0 mm | |||
Valve spring load/installed height | Standard value | 267 N / 44.2 mm | ||
Valve spring out-of-squareness | Standard value | 2 deg or less | ||
Limit | 4 deg | |||
Valve seat valve contact width | Standard value | 0.9 - 1.3 mm | ||
Valve guide inside diameter | Standard value | 6.0 mm | ||
Valve guide projection from cylinder head upper surface | Standard value | 14 mm | ||
Valve stem projection | Standard value | 49.30 mm | ||
Limit | 49.80 mm | |||
Oversize rework dimensions of valve guide hole | 0.05 oversize diameter | Standard value | 11.05 - 11.07 mm | |
0.25 oversize diameter | Standard value | 11.25 - 11.27 mm | ||
0.50 oversize diameter | Standard value | 11.50 - 11.52 mm | ||
Intake oversize rework dimensions of valve seat hole | 0.3 oversize diameter | Standard value | 34.30 - 34.33 mm | |
0.6 oversize diameter | Standard value | 34.60 - 34.63 mm | ||
Exhaust oversize rework dimensions of valve seat hole | 0.3 oversize diameter | Standard value | 31.80 - 31.81 mm | |
0.6 oversize diameter | Standard value | 32.10 - 32.13 mm | ||
Oil pan and oil pump | Oil pump tip clearance | Standard value | 0.06 - 0.18 mm | |
Oil pump side clearance | Standard value | 0.04 - 0.10 mm | ||
Oil pump body clearance | Standard value | 0.10 - 0.18 mm | ||
Limit | 0.35 mm | |||
Oil pressure at curb idle speed [oil temperature is 75 to 90 deg C (167 to 194 deg F) | Standard value | 80 kPa or more | ||
Piston and connecting rod | Piston outside diameter | Standard value | 93.0 mm | |
Piston ring to ring groove clearance | No.1 | Standard value | 0.03 - 0.07 mm | |
Limit | 0.1 mm | |||
No.2 | Standard value | 0.02 - 0.06 mm | ||
Piston ring end gap | No.1 | Standard value | 0.30 - 0.45 mm | |
Limit | 0.8 mm | |||
No.2 | Standard value | 0.45 - 0.60 mm | ||
Limit | 0.8 mm | |||
Oil ring side rail | Standard value | 0.20 - 0.60 mm | ||
Limit | 1.0 mm | |||
Piston pin outside diameter | Standard value | 22.0 mm | ||
Connecting rod big end side clearance | Standard value | 0.10 - 0.25 mm | ||
Crankshaft pin oil clearance | Standard value | 0.02 - 0.05 mm | ||
Limit | 0.1 mm | |||
Crankshaft and cylinder block | Crankshaft end play | Stanard value | 0.05 - 0.25 mm | |
Limit | 0.3 mm | |||
Crankshaft journal outside diameter | Standard value | 64 mm | ||
Crankshaft pin outside diameter | Standard value | 55 mm | ||
Crankshaft journal oil clearance | Standard value | 0.02 - 0.04 mm | ||
Limit | 0.1 mm | |||
Piston to cylinder clearance | Standard value | 0.02 - 0.04 mm | ||
Cylinder block flatness of gasket surface | Standard value | 0.05 mm | ||
Limit | 0.1 mm | |||
Cylinder block grinding limit of gasket surface total resurfacing depth of both cylinder head and cylinder block | Limit | 0.2 mm | ||
Cylinder block overall height | Standard value | 277.9 - 228.1 mm | ||
Cylinder bore inside diameter | Standard value | 93.0 mm | ||
Cylindricity | Standard value | 0.01 mm |