Operation CHARM: Car repair manuals for everyone.

Service Specifications

Timing belt Auto-tensioner rod length Standard value 3.8 - 4.5 mm
Auto-tensioner rod protrusion length Standard value 12 mm
Auto-tensioner rod pushed-in amount
[when pushed with a force of 98 - 196 N (22 - 44 lbs.)]
Standard value 1.0 mm or less
Rocker arms and camshaft Camshaft cam height Intake Standard value 37.71 mm
Limit Minimum 37.21 mm
Exhaust Standard value 37.14 mm
Limit Minimum 36.64 mm
Camshaft journal outside diameter Standard value 45 mm
Cylinder head and valves Cylinder head flatness of gasket surface Standard value Less than 0.03 mm
Limit 0.2 mm
Cylinder head grinding limit of gasket furface
Total resurfacing depth of cylinder head and cylinder block
Limit 0.2 mm
Cylinder head overall height Standard value 120 mm
Valve thickness of valve head (margin) Intake Standard value 1.0 mm
Limit Minimum 0.5 mm
Exhaust Standard value 1.2 mm
Limit Minimum 0.7 mm
Valve overall height Intake Standard value 112.30 mm
Limit Minimum 111.80 mm
Exhaust Standard value 114.11 mm
Limit Minimum 113.61 mm
Valve stem outside diameter Intake Standard value 6.0 mm
Exhaust Standard value 6.0 mm
Valve stem to valve guide clearance Intake Standard value 0.02 - 0.05 mm
Limit 0.10 mm
Exhaust Standard value 0.04 - 0.07 mm
Limit 0.15 mm
Valve face angle Standard value 45 deg - 45.5 deg
Valve spring free length Standard value 51.0 mm
Limit 50.0 mm
Valve spring load/installed height Standard value 267N / 44.2 mm
Valve spring out-of-squareness Standard value 2 deg or less
Limit 4 deg
Valve seat valve contact Standard value 0.9 - 1.3 mm
Valve guide inside diameter Standard value 6.0 mm
Valve guide projection from cylinder head upper surface Standard value 14 mm
Valve stem projection Standard value 49.30 mm
Limit 49.80 mm
Oversize rework dimensions of valve guide hole 0.05 oversize diameter Standard value 11.05 - 11.07 mm
0.25 oversize diameter Standard value 11.25 - 11.27 mm
0.50 oversize diameter Standard value 11.50 - 11.52 mm
Intake oversize rework dimensions of valve seat hole 0.3 oversize diameter Standard value 34.30 - 34.33 mm
0.6 oversize diameter Standard value 34.60 - 34.63 mm
Exhaust oversize rework dimensions of valve seat hole 0.3 oversize diameter Standard value 31.80 - 31.83 mm
0.6 oversize diameter Standard value 32.10 - 32.13 mm
Oil pan and oil pump Oil pump tip clearance Standard value 0.06 - 0.18 mm
Oil pump side clearance Standard value 0.04 - 0.10 mm
Oil pump body clearance Standard value 0.10 - 0.18 mm
Oil pressure at curb idle speed
[oil temperature is 75 to 90 deg C (167 to 194 deg F)]
Standard value 80 kPa or more
Piston and connecting rod Piston outside diameter Standard value 91.1 mm
Piston ring to ring groove clearance No.1 Standard value 0.03 - 0.07 mm
Limit 0.1 mm
No.2 Standard value 0.02 - 0.06 mm
Limit 0.1 mm
Piston ring end gap No.1 Standard value 0.30 - 0.45 mm
Limit 0.8 mm
No.2 Standard value 0.30 - 0.45 mm
Limit 0.8 mm
Oil ring side rail Standard value 0.20 - 0.60 mm
Limit 1.0 mm
Piston pin outside diameter Standard value 22.0 mm
Piston pin press-in load (room temperature) Standard value 7,350 - 17,200 N
Crankshaft pin oil clearance Standard value 0.02 - 0.05 mm
Connecting rod big end side clearance Standard value 0.10 - 0.25 mm
Crankshaft and cylinder block Crankshaft end play Standard value 0.05 - 0.25 mm
Limit 0.3 mm
Crsnkshaft journal outside diameter Standard value 60 mm
Crankshaft pin outside diameter Standard value 50 mm
Crankshaft journal oil clearance Standard value 0.02 - 0.04 mm
Limit 0.1 mm
Piston to cylinder clearance Standard value 0.02 - 0.04 mm
Cylinder block flatness of gasket surface Stanard value 0.05 mm
Limit 0.1 mm
Cylinder block grinding limit of gasket surface
total resurfacing depth of both cylinder head and cylinder block
Limit 0.2 mm
Cylinder block overall height Standard value 210.4 - 210.6 mm
Cylinder bore inside diameter Standard value 91.1 mm
Cylindricity Standard value 0.01 mm