Operation CHARM: Car repair manuals for everyone.

Cylinder Block Assembly: Specifications

Piston and connecting rod

Piston outside diameter mm (in)
Standard value 95.0 (3.74)
Piston ring to ring groove clearance mm (in)
No.1
Standard value 0.03 - 0.07 (0.0012 - 0.0027)
Limit 0.1 (0.003)
No.2
Standard value 0.02 - 0.06 (0.0008 - 0.0023)
Limit 0.1 (0.003)
Piston ring end gap mm (in)
No.1
Standard value 0.25- 0.40 (0.010 - 0.016)
Limit 0.8 (0.03)
No.2
Standard value 0.35 - 0.50 (0.014 - 0.020)
Limit 0.8 (0.03)
Oil ring side rail
Standard value 0.10 - 0.35 (0.003 - 0.014)
Limit 1.0 (0.03)
Piston pin outside diameter mm (in)
Standard value 22.0 (0.87)
Crankshaft pin oil clearance mm (in)
Standard value 0.020 - 0.038 (0.0008 - 0.0015)
Limit 0.1 (0.003)
Connecting rod big end side clearance mm (in)
Standard value 0.10 - 0.25 (0.003 - 0.009)
Limit 0.4 (0.02)

Crankshaft and block

Crankshaft end play mm (in)
Standard value 0.05 - 0.25 (0.002 - 0.009)
Limit 0.3 (0.01)
Crankshaft journal outside diameter mm (in)
Standard value 64 (2.520)
Crankshaft pin outside diameter mm (in)
Standard value 55 (2.165)
Crankshaft journal oil clearance mm (in)
No.1, 4
Standard value 0.018 - 0.036 (0.0007 - 0.0014)
Limit 0.1(0.003)
No.2, 3
Standard value 0.024 - 0.042 (0.0009 - 0.0017)
Limit 0.1(0.003)
Piston to cylinder clearance mm (in)
Standard value 0.02 - 0.04 (0.0008 - 0.0015)
Cylinder block flatness of gasket surface mm (in)
Standard value 0.05 (0.002)
Limit 0.1 (0.003)
Cylinder block grinding limit of gasket surface mm (in) total resurfacing depth of both cylinder head and cylinder block
Limit 0.2 (0.008)
Cylinder block overall height mm (in)
Standard value 227.9 - 228.1 (8.972 - 8.980)
Cylinder bore inside diameter mm (in)
Standard value 95.0 (3.74)
Cylindricity mm (in)
Standard value 0.01 (0.0003)

Bearing cap





Tightening torque 74 ± 4 Nm (54 ± 3 ft-lb)

Crankshaft pulley bolt 185 Nm (137 ft lb)