Input Shaft

DISASSEMBLY AND ASSEMBLY









- MD998917: Bearing remover
- MB990560: Rear axle shaft bearing remover
- MD998812: Installer cap
- MD998813: Installer-100
- MD998818: Installer adapter
- MD998820: Installer adapter

DISASSEMBLY SERVICE POINTS

[[A]] RADIAL BALL BEARING REMOVAL





Using special tool MD998917, support the radial ball bearing and remove the radial ball bearing.

[[B]] SYNCHRONIZER SLEEVE NO.2, SYNCHRONIZER HUB NO.2 AND 3RD GEAR SUB-ASSEMBLY REMOVAL





Using special tool MD998917, support the 3rd gear sub- assembly and remove the 3rd gear sub- assembly, synchronizer sleeve No.2 and synchronizer hub No.2.

[[C]] CYLINDRICAL ROLLER BEARING REMOVAL









Using special tool MB990560, support the cylindrical roller bearing and remove the cylindrical roller bearing.

ASSEMBLY SERVICE POINTS

]]A[[ CYLINDRICAL ROLLER BEARING INSTALLATION





1. Check the installation direction of the cylindrical roller bearing.





2. Using special tools MD998812, MD998813 and MD998818, install the cylindrical roller bearing.

]]B[[ SYNCHRONIZER HUB NO.2 AND SYNCHRONIZER SLEEVE NO.2 INSTALLATION





1. Before assembly, make sure that the hub and sleeve face the correct direction.
NOTE:

- Apply gear oil to the caulked area between the sleeve and the hub.
- After installation, confirm the sleeve and the hub slide smoothly.





2. Using special tools MD998812, MD998813, MD998820 and MD998917, install the synchronizer sleeve No.2 and synchronizer hub No.2.

]]C[[ SNAP RING INSTALLATION





Select a snap ring that allows distance of the thrust crevice of synchronizer hub No.2 to fall within the standard value range.
Standard value: 0 - 0.1 mm (0 - 0.0039 inch)
NOTE:
Note: Try on snap rings in the decreasing order of thickness, and install the first one that fits into the input shaft.

]]D[[ RADIAL BALL BEARING INSTALLATION





1. Before assembly, make sure that the radial ball bearing faces the correct direction.





2. Using special tools MD998812, MD998813, MD998820 and MD998917, install the radial ball bearing.

]]E[[ SNAP RING INSTALLATION





Select a snap ring that allows distance of the thrust crevice of radial ball bearing to fall within the standard value range.
Standard value: 0 - 0.1 mm (0 - 0.0039 inch)
NOTE:
Note: Try on snap rings in the decreasing order of thickness, and install the first one that fits into the input shaft.