Removal and Replacement

REMOVAL AND INSTALLATION













- MB991895: Engine Hanger
- MB991928: Engine Hanger
- MB991527: Hanger
- MB991930: Joint (90)
- MB991932: Foot (standard)
- MB992201: Engine hanger plate
- MB992277: Clip remover plate

REMOVAL SERVICE POINTS

[[A]] CLUTCH TUBE REMOVAL





CAUTION:

- Do not remove the O-rings and the clips from the clutch tube and the concentric slave cylinder adapter.
- If the O-rings or the clips of the clutch tube and the concentric slave cylinder adapter are damaged, replace each assembly.

[[B]] CABLE BRACKET AND TRANSMISSION CONTROL CABLE ASSEMBLY REMOVAL [TRANSAXLE SIDE]





CAUTION:
Be careful not to pull out the cable directly to disconnect the joint because the cable could be broken.

Use the clip remover (special tool: MB992277), and disconnect the joint.

[[C]] TRANSAXLE MOUNTING BRACKET REMOVAL

1. Place a garage jack against the transaxle case with a piece of wood in between to support the engine and transaxle assembly.

2. Operate a garage jack so that the weight of the engine and transaxle assembly is not applied to the transaxle mounting insulator, and remove the transaxle mounting bracket.

[[D]] INJECTOR PROTECTOR MOUNTING BOLT REMOVAL





Remove the injector protector mounting bolt (A shown in the illustration).

[[E]] ENGINE ASSEMBLY HOLDING





1.
CAUTION:
Since A and B in the figure differ in height, adjust the height by using the washer (approximately 1.5 mm (0.06 inch)) at B before tightening the bolts to the specified torque.

Tighten the engine hanger plate (special tool: MB992201) to the specified torque at A in the figure (injector protector mounting bolt) and B in the figure (vacuum pipe assembly mounting bolt).
Tightening torque: 20± 2Nm (15± 1 ft-lb) (A in the figure)
Tightening torque: 11± 1Nm (98± 8 in-lb) (B in the figure)






2. Install the hanger (special tool: MB991527).





3. [When engine hanger (Special tool: MB991928) is used]
(1) Assemble the engine hanger (Special tool: MB991928). (Set the components below to the base hanger.)

- Slide bracket (HI)
- Foot x 4 (standard) (MB991932)
- Joint x 2 (90) (MB991930)
(2) Set the feet of the special tool as shown in the figure.
NOTE:
Adjust the engine hanger balance by sliding the slide bracket (HI).

(3) Set the chains of engine hanger plate (special tool: MB991527) to support the engine and transaxle assembly. Remove the garage jack and then remove the transaxle assembly upper part coupling bolts that have been loosened previously.





4. [When using engine hanger (Special tool: MB991895)]
(1) Set the foot of the engine hanger (Special tool: MB991895) as shown in the figure.
NOTE:
Slide the front foot of the engine hanger (Special tool: MB991895) to balance the engine hanger.

(2) Set the chains of hanger (special tool: MB991527) to support the engine and transaxle assembly. Remove the garage jack and then remove the transaxle assembly upper part coupling bolts that have been loosened previously.

INSTALLATION SERVICE POINTS

]]A[[ TRANSAXLE ASSEMBLY INSTALLATION





When installing the transaxle assembly, apply the specified grease to the spline of clutch disc and input shaft.
Specified grease: Mitsubishi Part No.0101011 or equivalent


]]B[[ INJECTOR PROTECTOR MOUNTING BOLT INSTALLATION





Tighten the injector protector mounting bolt (A in the figure) to the specified torque.
Tightening torque: 20± 2Nm (15± 1 ft-lb)


]]C[[ TRANSAXLE MOUNTING INSULATOR STOPPER INSTALLATION





Install the transaxle mounting insulator stopper as shown in the figure.