Operation CHARM: Car repair manuals for everyone.

Part 1




DIAGNOSTIC ITEM 26: Short to power supply or ground, open circuit or line-to-line short in the CAN-B bus lines.

CAUTION:
When servicing a CAN bus line, ground yourself by touching a metal object such as an unpainted water pipe. If you fail to do so, a component connected to the CAN bus line may be damaged.


























FUNCTION

If a short to power supply or ground, open circuit or line-to-line short is present at either CAN_H or CAN_L side on the CAN-B lines, this diagnosis result will be set.

TROUBLE JUDGMENT CONDITIONS

When CAN-B lines communication is normal, and diagnostic trouble code U0019 is set, the ETACS-ECU determines that there is a failure.

TROUBLESHOOTING HINTS

- Malfunction of the connector (short to power supply or ground in connector or improperly connected)
- Malfunction of the wiring harness (short to power supply or ground, open circuit or line-to-line short in CAN bus lines)
- Faulty ECU(s) (internal short to power supply or ground)

DIAGNOSIS

Required Special Tools:

- MB991223: Harness Set
- MB992006: Extra Fine Probe

STEP 1. Check the wiring harness between ETACS-ECU connector C-411 and body ground for a short to ground. Measure the resistance at ETACS-ECU connector C-411.

CAUTION:
Disconnect the negative battery terminal. For details refer to Harness Connector Inspection.

CAUTION:
A digital multimeter should be used. For details refer to Inspection Procedure 10.

CAUTION:
The test wiring harness should be used. For details refer to Harness Connector Inspection.

(1)Disconnect ETACS-ECU connector C-411, and measure the voltage at the wiring harness side of ETACS-ECU connector.





(2)Measure the resistance between ETACS-ECU connector terminal 6 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between ETACS-ECU connector terminal 7 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES Go to Step 2.

NO Go to Step 13.

STEP 2. Check the wiring harness between joint connector (CAN1) C-05 and combination meter connector C-203 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 7 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 18 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES (vehicles with KOS) : Go to Step 3.

YES (vehicles with WCM) : Go to Step 5.

NO (vehicles with KOS or WCM) : Go to Step 48.

STEP 3. Check the wiring harness between joint connector (CAN1) C-05 and KOS-ECU connector C-10 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 9 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 20 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES (vehicles with KOS) : Go to Step 4.

YES (vehicles with WCM) : Go to Step 5.

NO Go to Step 49.

STEP 4. Check the wiring harness between joint connector (CAN1) C-05 and OSS-ECU connector C-14 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 5 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 16 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES Go to Step 6.

NO Go to Step 50.

STEP 5. Check the wiring harness between joint connector (CAN1) C-05 and WCM connector C-09 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 9 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 20 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES Go to Step 6.

NO Go to Step 51.

STEP 6. Check the wiring harness between joint connector (CAN1) C-05 and SRS-ECU connector C-126 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 10 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 21 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES Go to Step 7.

NO Go to Step 52.

STEP 7. Check the wiring harness between joint connector (CAN1) C-05 and occupant classification-ECU connector D-48-2 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 4 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 15 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES Go to Step 8.

NO : Go to Step 53.

STEP 8. Check the wiring harness between joint connector (CAN1) C-05 and A/C-ECU connector C-210 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 6 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 17 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES (vehicles without MMCS) : Go to Step 9.

YES (vehicles with MMCS) : Go to Step 10.

NO : Go to Step 54.

STEP 9. Check the wiring harness between joint connector (CAN1) C-05 and radio and CD player connector C-103 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 8 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 19 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES Go to Step 11.

NO : Go to Step 55.

STEP 10. Check the wiring harness between joint connector (CAN1) C-05 and CAN box unit connector C-119 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 8 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 19 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES Go to Step 11.

NO : Go to Step 56.

STEP 11. Check the wiring harness between joint connector (CAN1) C-05 and satellite radio tuner connector C-37 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 3 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 14 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES Go to Step 12.

NO Go to Step 57.

STEP 12. Check the wiring harness between joint connector (CAN1) C-05 and ETACS-ECU connector C-411 for a short to ground. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1) and ETACS-ECU connector C-411, and measure the resistance at the wiring harness side of joint connector (CAN1).





(2)Measure the resistance between joint connector (CAN1) terminal 11 and body ground.
OK: 1 kohms or more






(3)Measure the resistance between joint connector (CAN1) terminal 22 and body ground.
OK: 1 kohms or more

Q. Do all the resistances measure 1 kohms or more?

YES Go to Step 58.

NO Repair the wiring harness between joint connector (CAN1) C-103 and ETACS-ECU connector C-301.

STEP 13. Check the wiring harness between ETACS-ECU connector C-411 and body ground for a short to power supply. Measure the voltage at ETACS-ECU connector C-411.

(1)Disconnect ETACS-ECU connector C-411, and measure the voltage at the wiring harness side of ETACS-ECU connector.

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between ETACS-ECU connector terminal 6 and body ground.
OK: 4.7 volts or less






(4)Measure the voltage between ETACS-ECU connector terminal 7 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES Go to Step 25.

NO Go to Step 14.

STEP 14. Check the wiring harness between joint connector (CAN1) C-05 and combination meter connector C-203 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Connect the negative battery terminal.

(3)Turn the ignition switch to the ON position.





(4)Measure the voltage between joint connector (CAN1) terminal 7 and body ground.
OK: 4.7 volts or less






(5)Measure the voltage between joint connector (CAN1) terminal 18 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES (vehicles with KOS) : Go to Step 15.

YES (vehicles with WCM) : Go to Step 17.

NO (vehicles with KOS and WCM) : Go to Step 48.

STEP 15. Check the wiring harness between joint connector (CAN1) C-05 and KOS-ECU connector C-10 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between joint connector (CAN1) terminal 9 and body ground.
OK: 4.7 volts or less






(4)Measure the voltage between joint connector (CAN1) terminal 20 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES (vehicles with KOS) : Go to Step 16.

YES (vehicles with WCM) : Go to Step 17.

NO Go to Step 49.

STEP 16. Check the wiring harness between joint connector (CAN1) C-05 and OSS-ECU connector C-14 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between joint connector (CAN1) terminal 5 and body ground.
OK: 4.7 volts or less






(4)Measure the voltage between joint connector (CAN1) terminal 16 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES Go to Step 18.

NO Go to Step 50.

STEP 17. Check the wiring harness between joint connector (CAN1) C-05 and WCM connector C-09 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between joint connector (CAN1) terminal 9 and body ground.
OK: 4.7 volts or less






(4)Measure the voltage between joint connector (CAN1) terminal 20 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES Go to Step 18.

NO Go to Step 51.

STEP 18. Check the wiring harness between joint connector (CAN1) C-05 and SRS-ECU connector C-126 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between joint connector (CAN1) terminal 10 and body ground.
OK: 4.7 volts or less






(4)Measure the voltage between joint connector (CAN1) terminal 21 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES Go to Step 19.

NO Go to Step 52.

STEP 19. Check the wiring harness between joint connector (CAN1) C-05 and occupant classification-ECU connector D-48-2 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between joint connector (CAN1) terminal 4 and body ground.
OK: 4.7 volts or less






(4)Measure the voltage between joint connector (CAN1) terminal 15 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES Go to Step 20.

NO : Go to Step 53.

STEP 20. Check the wiring harness between joint connector (CAN1) C-05 and A/C-ECU connector C-210 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between joint connector (CAN1) terminal 6 and body ground.
OK: 4.7 volts or less






(4)Measure the voltage between joint connector (CAN1) terminal 17 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES (vehicles without MMCS) : Go to Step 21.

YES (vehicles with MMCS) : Go to Step 22.

NO : Go to Step 54.

STEP 21. Check the wiring harness between joint connector (CAN1) C-05 and radio and CD player connector C-103 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between joint connector (CAN1) terminal 8 and body ground.
OK: 4.7 volts or less






(4)Measure the voltage between joint connector (CAN1) terminal 19 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES Go to Step 23.

NO : Go to Step 55.

STEP 22. Check the wiring harness between joint connector (CAN1) C-05 and CAN box unit connector C-119 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between joint connector (CAN1) terminal 8 and body ground.
OK: 4.7 volts or less






(4)Measure the voltage between joint connector (CAN1) terminal 19 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES Go to Step 23.

NO : Go to Step 56.

STEP 23. Check the wiring harness between joint connector (CAN1) C-05 and satellite radio tuner connector C-37 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between joint connector (CAN1) terminal 3 and body ground.
OK: 4.7 volts or less






(4)Measure the voltage between joint connector (CAN1) terminal 14 and body ground.
OK: 4.7 volts or less

Q. Do all the voltages measure 4.7 volts or less?

YES Go to Step 24.

NO Go to Step 57.

STEP 24. Check the wiring harness between joint connector (CAN1) C-05 and ETACS-ECU connector C-411 for a short to power supply. Measure the voltage at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1) and ETACS-ECU connector C-411, and measure the voltage at the wiring harness side of joint connector (CAN1).

(2)Turn the ignition switch to the ON position.





(3)Measure the voltage between joint connector (CAN1) terminal 11 and body ground.
OK: 1.0 volts or less






(4)Measure the voltage between joint connector (CAN1) terminal 22 and body ground.
OK: 1.0 volts or less

Q. Do all the voltages measure 1.0 volts or less?

YES Go to Step 58.

NO Repair the wiring harness between joint connector (CAN1) C-103 and ETACS-ECU connector C-411.

STEP 25. Check the wiring harness for line-to-line short. Measure the resistance at ETACS-ECU connector C-411

CAUTION:
Disconnect the negative battery terminal. For details refer to Harness Connector Inspection.

(1)Disconnect ETACS-ECU connector C-411, and check that there is continuity at the harness side of ETACS-ECU.





(2)Check that there is continuity between ETACS-ECU connector terminals 6 and 7.
OK: No continuity

Q. Is the check result normal?

YES Go to Step 37.

NO Go to Step 26.

STEP 26. Check the wiring harness between joint connector (CAN1) C-05 and combination meter connector C-203 for line-to-line short. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and check that there is continuity at the harness side of joint connector (CAN1).





(2)Check that there is continuity between joint connector (CAN1) terminals 4 and 15.
OK: No continuity

Q. Is the check result normal?

YES (vehicles with KOS) : Go to Step 27.

YES (vehicles with WCM) : Go to Step 29.

NO (vehicles with KOS or WCM) : Go to Step 48.

STEP 27. Check the wiring harness between joint connector (CAN1) C-05 and KOS-ECU connector C-10 for line-to-line short. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and check that there is continuity at the harness side of joint connector (CAN1).





(2)Check that there is continuity between joint connector (CAN1) terminals 9 and 20.
OK: No continuity

Q. Is the check result normal?

YES (vehicles with KOS) : Go to Step 28.

YES (vehicles with WCM) : Go to Step 29.

NO Go to Step 49.

STEP 28. Check the wiring harness between joint connector (CAN1) C-05 and OSS-ECU connector C-14 for line-to-line short. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and check that there is continuity at the harness side of joint connector (CAN1).





(2)Check that there is continuity between joint connector (CAN1) terminals 5 and 16.
OK: No continuity

Q. Is the check result normal?

YES Go to Step 30.

NO Go to Step 50.

STEP 29. Check the wiring harness between joint connector (CAN1) C-05 and WCM connector C-09 for line-to-line short. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and check that there is continuity at the harness side of joint connector (CAN1).





(2)Check that there is continuity between joint connector (CAN1) terminals 9 and 20.
OK: No continuity

Q. Is the check result normal?

YES Go to Step 30.

NO Go to Step 51.

STEP 30. Check the wiring harness between joint connector (CAN1) C-05 and SRS-ECU connector C-126 for line-to-line short. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and check that there is continuity at the harness side of joint connector (CAN1).





(2)Check that there is continuity between joint connector (CAN1) terminals 10 and 21.
OK: No continuity

Q. Is the check result normal?

YES Go to Step 31.

NO Go to Step 52.

STEP 31. Check the wiring harness between joint connector (CAN1) C-05 and occupant classification-ECU connector D-48-2 for line-to-line short. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and check that there is continuity at the harness side of joint connector (CAN1).





(2)Check that there is continuity between joint connector (CAN1) terminals 4 and 15.
OK: No continuity

Q. Is the check result normal?

YES Go to Step 32.

NO : Go to Step 53.

STEP 32. Check the wiring harness between joint connector (CAN1) C-05 and A/C-ECU connector C-210 for line-to-line short. Measure the resistance at joint connector (CAN1) C-05.

(1)Disconnect joint connector (CAN1), and check that there is continuity at the harness side of joint connector (CAN1).





(2)Check that there is continuity between joint connector (CAN1) terminals 6 and 17.
OK: No continuity

Q. Is the check result normal?

YES (vehicles without MMCS) : Go to Step 33.

YES (vehicles with MMCS) : Go to Step 34.

NO : Go to Step 54.