Windshield and Window Glass Installation Procedure

WINDOW GLASS WITH DAM INSTALLATION

1. Using isopropyl alcohol, remove dirt and grease from the glass and body surface to which the adhesive will be applied. After cleaning, allow the parts to dry for more than THREE MINUTES.

Figure 1:

2. Remove the backing paper from the window dam, and attach the window dam to the glass (Figure 1).

NOTE: FOR THE INSTALLATION POSITION OF THE WINDOW DAM REFER TO THE APPLICABLE SERVICE MANUAL.

Figure 2:

PRIMER APPLICATION

Apply 3M Super Fast Urethane Primer (# 8608 or equivalent), to the entire bonding surface of the glass, both to the inside surface and onto the edge of the glass (Figure 2). Allow to dry for FIVE minutes.

NOTE: DO NOT TOUCH THE SURFACES THAT ARE COATED WITH PRIMER. IF THE SURFACES BECOME CONTAMINATED WITH ANY SUBSTANCE REAPPLY THE PRIMER.

Figure 3:

OLD ADHESIVE REMOVAL

Using a sharp knife, cut the old adhesive from the body pinch-weld flange down to a thickness of no greater than 2 mm (0.08 in.) figure 3.

NOTE: BE CAREFUL NOT TO REMOVE MORE ADHESIVE THAN NECESSARY, AND ALSO DO NOT DAMAGE THE PAINT ON THE BODY SURFACE. IF THE PAINT IS DAMAGED, REPAIR THE DAMAGED AREA WITH TOUCH-UP PAINT.

Figure 4:

ADHESIVE APPLICATION

Using an adhesive application gun, apply 3M Super Fast Urethane Auto Glass Sealant (# 8609 or equivalent) to the window glass mounting surface.

1. Cut the nozzle tip into a V shape.

2. For the correct size of the nozzle tip, the application amount, and adhesive placement, refer to the applicable Service Manual (Figure 4).

Figure 5:

GLASS INSTALLATION

1. Using a glassholder, place the glass in the body opening.

2. Press the glass gently so that no adhesive is squeezed out from under the glass edge.

NOTE:

A. Do not move the glass and mouldings after installing them onto the body.
B. Place the glass in the original position.
C. Use care not to cover the water drainage groove with adhesive.

3. After bonding the glass to the body, apply 3M Super Fast Urethane Auto Glass Sealant (# 8609 or equivalent) completely around the outside perimeter of the bonded area (Figure 5).

Figure 6:

4. Perform a water test for the newly bonded glass. Use a gentle cold water spray, being careful not to direct a powerful stream of water on the new adhesive. Allow the water to flow over the edges of the glass. In the event there are leaks, carefully dry the leak area and apply sealant to the leak point (Figure 6).

CAUTION

If it is necessary to move the vehicle, MOVE IT SLOWLY.

5. Using a clean lint free cloth liberally dampened with GLOW Chemical Solvent GS-35, 3M Part number (8984 or equivalent) wipe away dirt from the glass perimeter and the body. DO NOT DAMAGE THE NEW ADHESIVE SEAL.