Operation CHARM: Car repair manuals for everyone.

Service Specifications

Generator and ignition system Drive belt Tension New belt Standard value 784 - 980 N
Used belt Standard value 539 - 637 N
Deflection (Reference value) New belt Standard value 6.9 - 7.2 mm
Used belt Standard value 8.2 - 9.3 mm
Fuel and emission parts Injector coil resistance Standard value 13 - 16 ohms at 20 deg C
Rocker arms and camshaft Camshaft Cam height Intake Standard value 37.71 mm
Limit 37.21 mm
Exhaust Standard value 37.14 mm
Limit 36.64 mm
Camshaft Journal diameter Standard value 44.93 mm
Cylinder head and valve Cylinder head Flatness of gasket surface Standard value 0.03 mm
Limit 0.2 mm
Grinding limit of gasket surface
*Includes/combined with cylinder block grinding
Limit 0.2 mm
*Includes/combined with cylinder block grinding
Overall height Standard value 120 mm
Valve Thickness of valve hed (margin) Intake Standard value 1.0 mm
Limit 0.5 mm
Exhaust Standard value 1.2 mm
Limit 0.7 mm
Stem diameter Intake Standard value 6.0 mm
Exhaust Standard value 6.0 mm
Stem to guide clearance Intake Standard value 0.02 - 0.05 mm
Limit 0.10 mm
Exhaust Standard value 0.04 - 0.07 mm
Limit 0.15 mm
Valve face angle Standard value 45 deg - 45.5 deg
Valve spring Free height Standard value 51.0 mm
Limit 50.0 mm
Load/installed height Standard value 267 N / 44.2 mm
Out of squareness Standard value 2 deg or less
Limit Maximum 4 deg
Valve seat Valve contact width Standard value 0.9 - 1.3 mm
Valve guide Inner diameter Standard value 6.0 mm
Outer diameter Standard value 11.0 mm
Front case, oil pump and oil pan Oil pump Tip clearance Standard value 0.06 - 0.18 mm
Side clearance Standard value 0.04 - 0.10 mm
Body clearance Standard value 0.10 - 0.18 mm
Limit 0.35 mm
Piston and connecting rod Piston Outer diameter Standard value 93.0 mm
Piston ring Ring to ring groove clearance No.1 ring Standard value 0.03 - 0.07 mm
Limit 0.1 mm
Ring to ring groove clearance No.2 ring Standard value 0.02 - 0.06 mm
Limit 0.1 mm
End gap No.1 ring Standard value 0.30 - 0.45 mm
Limit 0.8 mm
End gap No.2 ring Standard value 0.45 - 0.60 mm
Limit 0.8 mm
End gap oil ring Standard value 0.20 - 0.60 mm
Limit 1.0 mm
Piston pin Outer diameter Standard value 22.0 mm
Press-in load Standard value Finger pressure
Press-in temperature Standard value 70 deg C
Crankshaft Oil clearance of pin Standard value 0.03 - 0.05 mm
Limit 0.1 mm
Connecting rod Big end side clearance Standard value 0.10 - 0.25 mm
Limit 0.4 mm
Crankshaft, and drive plate Crankshaft End play Standard vlaue 0.05 - 0.25 mm
Limit 0.3 mm
Journal outer diameter Standard value 64 mm
Pin outer diameter Standard value 55 mm
Oil clearance of journal Standard value 0.02 - 0.05 mm
Limit 0.1 mm
Piston Piston to cylinder clearance Standard value 0.02 - 0.04 mm
Cylinder block Flatness of gasket surface Standard value 0.05 mm
Limit 0.1 mm
Grinding limit of gasket surface Limit 0.2 mm
Includes/combined with cylinder bock grinding
Overall height Standard value 210.4 - 210.6 mm
Cylinder bore inner diameter Standard value 93.0 mm