Removal and Installation

Removal





1. Drain fluid from transfer, and drain oil from transmission.
2. Remove front and rear propeller shaft.
Insert plug into rear oil seal after removing propeller shaft.
- Be careful not to damage spline, sleeve yoke and rear oil seal, when removing propeller shaft.
3. Remove torsion bar spring. Then remove second crossmember.
4. Remove exhaust front and rear tubes.
5. Disconnect vehicle speed sensor, transfer neutral position switch and 4WD switch harness connectors.
6. Remove air breather hose.
7. Remove transfer control lever from transfer outer shift lever.
8. Separate transfer from transmission.

WARNING: Support transfer while removing it.

Installation





- Apply sealant to mating surface to transmission. (M/T model only)
Use genuine anaerobic liquid gasket, Three Bond TB1215, Loctite Part No. 51813 or equivalent.





- Tighten bolts securing transfer.





M/T MODEL





A/T MODEL

- Adjust the torsion bars for the correct vehicle height.