Operation CHARM: Car repair manuals for everyone.

Driver Air Bag Module and Spiral Cable




REMOVAL

CAUTION
- Before servicing SRS, turn the ignition switch OFF, disconnect both battery cables and wait at least 3 minutes.
- Always work from the side of air bag module.




1. Remove lower lid from steering wheel and disconnect driver air bag module connector.




2. Remove side lids. Remove left and right special bolts.
3. Disconnect horn connector. Driver air bag module can then be removed.









CAUTION:
- Always place air bag module with pad side facing upward.
- Do not attempt to disassemble air bag module.
- The special bolts are coated with bonding agent. Do not use old bolts after removal; replace with new ones.
- Do not insert any foreign objects (screwdriver, etc.) into air bag module connector.
- Replace air bag module if it has been dropped or sustained an impact.
- Do not expose the air bag module to temperatures exceeding 90 °C (194 °F).
- Do not allow oil, grease or water to come in contact with the air bag module.




4. Set steering wheel in the neutral position.
5. Disconnect spiral cable connector from steering wheel sub-harness and remove nut.
6. Using steering wheel puller, remove steering wheel. Be careful not to over-tighten puller bolt on steering wheel.
- Do not tap or bump the steering wheel.

7. Remove steering column cover, instrument panel lower LH and knee protector.
8. Disconnect spiral cable connectors from main harness and air bag harness.




9. Make matching marks on spiral cable for alignment during installation. Remove the three screws. The spiral cable can then be removed.

CAUTION:
- Do not attempt to disassemble spiral cable.
- Do not apply lubricant to the spiral cable.

INSTALLATION




1. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning right about 2.5 revolutions from the left end position. Align the matching marks made during removal.

CAUTION
- The spiral cable may snap due to steering operation if the cable is installed in an improper position.
- Also, with the steering linkage disconnected, the cable may snap by turning the steering wheel beyond the limited number of turns. The spiral cable can be turned to the right about 2.5 turns from the left end position.

3. Connect spiral cable connectors to the main harness and the air bag harness and install screws. Install knee protector, instrument panel lower LH and steering column cover.
4. Install steering wheel, aligning with spiral cable, and pull spiral cable through.
5. Connect spiral cable to steering wheel sub-harness. Move air bag module connector away from steering wheel lower lid opening.
6. Tighten nut.
29.4 - 39.2 N.m (3.0 - 3.9 kg-m, 22 - 28 ft-lb)




7. Connect horn connector, position air bag module and install new special bolts.
8. Connect driver air bag module connector.
9. Install all lids.
10. Conduct self-diagnosis to ensure entire SRS operates properly. (Use CONSULT-II or warning lamp check.)
Before performing self-diagnosis, connect both battery cables.
11. Turn steering wheel to the left end and then to the right end fully to make sure that spiral cable is set in the neutral position.
If air bag warning lamp blinks or stays ON (in User mode), it shows the spiral cable may be snapped due to its improper position. Perform self-diagnosis again (use CONSULT-II or "AIR BAG" warning lamp). If a malfunction is detected, replace the spiral cable with a new one.
12. Perform self-diagnosis again to check that no malfunction is detected.