Inspection
INSPECTION / Drive Shaft
Thoroughly clean all parts in cleaning solvent, and dry with compressed air. Check parts for evidence of deformation and other damage.
Drive Shaft
Replace drive shaft if it is twisted, cracked or bent.
Boot
Check boot for fatigue, cracks and wear. Replace boot and boot bands with new.
Joint Assembly (Final drive side)
Replace any parts of double offset joint which show signs of scorching, rust, wear or excessive play.
Check serration for deformation. Replace if necessary.
Check slide joint housing for any damage. Replace if necessary.
Joint Assembly (Wheel side)
CAUTION: The ZF100 type (wheel side) joint assembly has two types of boot material; one is made of rubber and the other is made of plastic.
Do not disassemble the joint assembly with the plastic boot. If the boot or joint is damaged, replace the drive shaft assembly.
Replace joint assembly if it is deformed or damaged.