Operation CHARM: Car repair manuals for everyone.

Removal

TRANSFER CASE / Removal





1. Drain fluid from transfer, and drain oil from transmission
2. Remove front and rear propeller shaft.
Insert plug into rear oil seal after removing propeller shaft.
Be careful not to damage spline, sleeve yoke and rear oil seal, when removing propeller shaft.

3. Remove torsion bar spring. Then remove second crossmember.
4. Remove exhaust front and rear tubes.
5. Disconnect vehicle speed sensor, transfer neutral position switch and 4WD switch harness connectors.
6. Remove air breather hose.
7. Remove transfer control lever from transfer outer shift lever.
8. Separate transfer from transmission.

WARNING: Support transfer while removing it.