Fuel Level Sensor: Service and Repair

FUEL PUMP AND FUEL LEVEL SENSOR




1. Release fuel pressure from fuel line. Refer to "Fuel Pressure Release".
2. Disconnect battery ground cable.
3. Remove back seat bottom. Refer to "Removal and Installation".
4. Remove inspection hole cover located under rear seat.
5. Disconnect electrical connectors.




6. Remove the quick connectors as follows.

1. Put mating marks on the connectors for correct installation.
2. Hold the sides of the connector, push in tabs, and pull out the tube inserted in the retainer.

CAUTION:
- The tube can be removed when the push in tabs are completely depressed.
- Do not use any tools to remove the quick connector.
- Keep the connecting portions of the tubes and quick connectors clean.

7. Remove the six screws.
8. Remove fuel level sensor retainer and fuel level sensor.
9. Remove fuel pump with bracket while lifting the pawl of the fuel pump bracket upward.
10. Remove fuel level sensor assembly.
Installation procedure is the reverse order of removal.

- Install fuel level sensor as shown.

CAUTION:
- Tighten bolts to specified torque.

Tightening Torque: 2.0 - 2.5 N.m (0.20 - 0.26 kg-m, 17.4 - 22.6 in-lb)

- Always replace O-ring with a new one.
- Make sure the connectors are clean and undamaged.
- After installation, run engine and check for leaks at connections.