Shift Control Components
SHIFT CONTROL COMPONENTSDisassembly
1. Mount adapter plate on vise using copper plates to protect adapter plate.
2. Remove OD and reverse fork rod.
3. Drive out retaining pin from striking lever using Tool.
Tool number: ST23540000 (J25689-A)
4. While pulling out striking rod, remove striking lever and striking interlock. Then remove 1st and 2nd, 3rd and 4th, and reverse shift forks.
5. Drive out retaining pin from OD shift fork using Tool.
Tool number: ST23540000 (J25689-A)
6. Pull out OD fork rod and then remove OD shift fork.
Inspection
^ Check contact surface and sliding surface for wear, scratches, projections or other damage.
Assembly
1. Install OD fork rod and OD shift fork. Then install retaining pin into OD shift fork.
2. Install 1st and 2nd, 3rd and 4th, and reverse shift forks onto coupling sleeve.
3. Install striking rod into hole of shift forks, striking lever and interlock and then install retaining pin into striking lever using Tool.
^ Make sure that striking rod moves smoothly.
Tool number: ST23540000 (J25689-A)
4. Install OD and reverse fork rod.
^ Apply sealant to thread of OD and reverse fork rod bolt.
OD and reverse fork rod bolt: 25 - 29 Nm (2.5 - 3.0 kg-m, 19 - 21 ft. lbs.)