Shift Control

Disassembly and Assembly
DISASSEMBLY (A/T MODELS)





1. Remove the snap ring.
2. Remove the retaining pin.
3. Remove the drum cam from the control shift rod.





4. Remove the retaining pin from the L-H shift rod.
5. Remove the 2-4 shift bracket.





6. Remove the retaining ring from the 2-4 shift fork, using suitable tool.
7. Remove the fork guide collar and 2-4 shift fork spring from the 24 shift fork.

DISASSEMBLY (M/T MODELS)





1. Remove the retaining ring from the 2-4 shift fork, using suitable tool.
2. Remove the fork guide collar and 2-4 shift fork spring from the 24 shift fork.

INSPECTION AFTER DISASSEMBLY
Shift Fork





Measure the clearance between the shift fork and sleeve. If it is out of specification, replace it with a new one.
Standard value
2-4: Less than 0.46 mm (0.018 inch)
L-H: Less than 0.46 mm (0.018 inch)

Shift Rod and Fork Components





^ Check the working face of the shift rod and fork for wear, partial wear, abrasion, bending and other abnormality. If any is found, replace with a new one.

ASSEMBLY (A/T MODELS)
1. Install clevis pin and shift collar to L-H shift fork after assembling them.

CAUTION: Use caution when installing L-H shift fork, clevis pin or shift collar.

2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.

CAUTION: Use caution when installing 2-4 shift bracket.





3. Install the fork guide collar and 2-4 shift fork spring to the 2-4 shift fork, and then secure it with the retaining ring.

CAUTION:
^ Do not reuse retaining ring.
^ Be careful with orientation.





4. Install the 2-4shift bracket to the L-H shift rod.
5. Install the retaining pin evenly to the L-H shift rod.

CAUTION: Do not reuse retaining pin.





6. Install the drum cam to the control shift rod, and then secure it with the retaining pin.

CAUTION: Do not reuse retaining pin.

7. Install the snap ring to the control shift rod.

CAUTION: Do not reuse snap ring.

ASSEMBLY (M/T MODELS)
1. Install clevis pin and shift collar to L-H shift fork after assembling them.

CAUTION: Use caution when installing L-H shift fork, clevis pin or shift collar.

2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them. CAUTION: Use caution when installing 2-4 shift bracket.





3. Install the fork guide collar and 2-4 shift fork spring to the 2-4 shift fork, and then secure it with the retaining ring.

CAUTION:
^ Do not reuse retaining ring.
^ Be careful with orientation.