Operation CHARM: Car repair manuals for everyone.

King Cab

Removal and Installation

KING CAB

Front Door

CAUTION:
- When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body.
- When removing and installing door assembly, be sure to carry out the fitting adjustment.
- Check the hinge rotating part for poor lubrication. If necessary, apply body grease.

1. Remove the front door glass and regulator assembly. Service and Repair
2. Remove the door harness.
3. Remove the check link cover.




4. Remove the check link bolt from the hinge pillar.




5. Remove the door-side hinge nuts and bolts, and remove the door assembly.

Installation is in the reverse order of removal.

Rear Door

CAUTION:
- When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body.
- When removing and installing door assembly, be sure to carry out the fitting adjustment.
- Check the hinge rotating part for poor lubrication. If necessary, apply body grease.

1. Remove the door glass. Service and Repair
2. Remove the speaker.
3. Remove the door handles and latch assembly. Refer to "Component Structure".
4. Remove the check link.
5. Remove the wire harness.




6. Remove the door assembly.

Installation is in the reverse order of removal.

Door hinge nuts : 24.5 Nm (2.5 kg m, 18 ft lb)
Check link bolt : 5.1 Nm (0.52 kg m, 45 in lb)