Rear Door Window Glass: Service and Repair

REAR DOOR GLASS AND REGULATOR

Rear Door Glass

REMOVAL
1. Remove the rear door finisher. Refer to "REAR DOOR - CREW CAB".




2. Operate the power window switch to raise/lower the door window until the glass bolts can be seen.
3. Remove the inside seal.
4. Remove the glass run from the partition glass.
5. Remove the partition sash bolt (lower) and screw (upper) to remove the sash.
6. Remove the glass bolts and the glass.
7. Remove the partition glass from the panel.




INSTALLATION
1. Install the partition glass in the panel.
2. Install the partition sash.
3. Install the glass from outside to ensure that it is in both the front and rear glass channels. Tighten glass the bolts to the specified torque.

Glass bolts : 6.1 N-m (0.62 kg-m, 54 in-lb)

4. Install the inside seal.
5. Install the rear door finisher. Refer to "REAR DOOR - CREW CAB".

FITTING INSPECTION
- Check that the glass is securely fit into the glass run groove.
- Lower the glass slightly [approximately 10 to 20 mm (0.39 to 0.79 in)], and check that the clearance to the sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolt, guide rail bolts, and glass and carrier plate bolts to correct the glass position.

Rear Door Glass Regulator Assembly

REMOVAL
1. Remove the rear door finisher. Refer to "REAR DOOR - CREW CAB".




2. Operate the power window switch to raise/lower the door window until the glass bolts can be seen.
3. Remove the inside seal.
4. Remove the glass bolts, raise the glass and hold in place with suitable tool.




5. Remove the bolts and the regulator and guide channel from the panel.
6. Disconnect the connector for the regulator assembly.

INSPECTION AFTER REMOVAL
Check the regulator assembly for the following items. If a malfunction is detected, replace or grease it.
- Gear wear
- Regulator deformation
- Spring damage
- Grease condition for each sliding part

INSTALLATION
Installation is in the reverse order of removal.