Shift Control Components

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Shift Control Components
1. Install main drive gear assembly, mainshaft assembly, counter gear assembly and reverse idler shaft assembly.
2. Install striking rod assembly according to the following.





a. Install striking rod assembly to adapter plate.





b. Install stopper ring to striking rod assembly.
c. Install retaining pin onto stopper ring using suitable tool.

CAUTION: Do not reuse retaining pin.

3. Install 5th-6th fork rod (reversal side) according to the following.





a. Install 5th-6th shift fork to 5th-6th coupling sleeve.
b. Install 5th-6th fork rod (reversal side) to 5th-6th shift fork.
c. Install retaining pin onto 5th-6th shift fork using suitable tool.

CAUTION: Do not reuse retaining pin.





4. Install 5th-6th control lever to adapter plate, and then tighten bolts to the specified torque. Refer to MT-26, "Shift Control Components".

CAUTION: Install 5th-6th control lever with projection side at upward.

5. Install 5th-6th fork rod according to the following.





a. Install 5th-6th fork bracket and 5th-6th fork rod to adapter plate.
b. Install retaining pin onto 5th-6th fork bracket using suitable tool.

CAUTION: Do not reuse retaining pin.





6. Install check balls to adapter plate.

CAUTION: Apply gear oil to check balls.

7. Install reverse fork rod according to the following.





a. Install reverse shift fork to reverse coupling sleeve.
b. Install reverse fork rod to reverse shift fork.
c. Install retaining pin onto reverse shift fork using suitable tool.

CAUTION: Do not reuse retaining pin.





8. Install interlock pin and interlock plunger to adapter plate.

CAUTION: Apply gear oil to interlock pin and interlock plunger.

9. Install 1st-2nd fork rod according to the following.





a. Install 1st-2nd shift fork to 1st-2nd coupling sleeve.
b. Install 1st-2nd fork rod to 1st-2nd shift fork.
c. Install retaining pin onto 1st-2nd shift fork using suitable tool.

CAUTION: Do not reuse retaining pin.





10. Install interlock pin and check balls to adapter plate.

CAUTION: Apply gear oil to interlock pin and check balls.

11. Install 3rd-4th fork rod (reversal side) according to the following.





a. Install 3rd-4th shift fork to 3rd-4th coupling sleeve.
b. Install 3rd-4th fork rod (reversal side) to 3rd-4th shift fork.
c. Install retaining pin onto 3rd-4th shift fork using suitable tool.

CAUTION: Do not reuse retaining pin.

12. Install 3rd-4th fork rod according to the following.





a. Install 3rd-4th fork rod to adapter plate.
b. Install 3rd-4th fork rod bracket to 3rd-4th fork rod.
c. Install retaining pin onto 3rd-4th fork rod bracket using suitable tool.

CAUTION: Do not reuse retaining pin.

13. Install 3rd-4th control lever according to the following.





a. Install shifter cap to 3rd-4th control lever.
b. Install 3rd-4th control lever to adapter plate, and then tighten bolts to the specified torque. Refer to MT-26, "Shift Control Components".

CAUTION: Be careful with the orientation 3rd-4th control lever.

14. Install check ball plug according to the following.





a. Install check balls, check ball springs to adapter plate.

CAUTION: Apply gear oil to check ball.

b. Apply recommended sealant to threads of check ball plugs, and tighten check ball plugs to the specified torque. Refer to MT-26, "Shift Control Components".
^ Use Genuine Silicone RTV or the equivalent.





15. Install baffle plate to adapter plate, and then tighten bolt to the specified torque. Refer to MT-22, "Case Components".