Assembly (2)
Assembly (2)
1. Install O-ring to oil pump assembly.
CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.
2. Install bearing race to oil pump assembly.
CAUTION: Apply petroleum jelly to bearing race.
3. Install oil pump assembly in transmission case.
CAUTION: Apply ATF to oil pump baring.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Refer to GI-47, "Recommended Chemical Products and Sealants".) to oil pump assembly as shown. Testing and Inspection
CAUTION: Completely remove all moisture, oil, old sealant and any foreign material from the oil pump bolts and oil pump bolt mating surfaces.
5. Tighten oil pump bolts to specified torque.
Oil pump bolts: 48 Nm (4.9 kg-m, 35 ft-lb)
CAUTION: Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.
7. Install converter housing to transmission case and tighten bolts to specified torque.
Converter housing bolt: 52 Nm (5.3 kg-m, 38 ft-lb)
Self-sealing bolt (A): 61 Nm (6.2 kg-m, 45 ft-lb)
CAUTION: Do not reuse self-sealing bolt (A).
8. Make sure that brake band does not close turbine revolution sensor hole.
9. Install control valve with TCM.
a. Connect TCM connector and park/neutral position switch connector.
b. Install A/T assembly harness connector to control valve with TCM.
c. Connect TCM connectors.
d. Install O-ring to A/T assembly harness connector.
CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.
e. Install A/T fluid temperature sensor 2 to bracket.
f. Install A/T fluid temperature sensor 2 (with bracket) to control valve with TCM and tighten bolt to specified torque.
Bracket bolt: 7.9 Nm (0.81 kg-m, 70 in-lb)
CAUTION: Adjust bolt hole of bracket to bolt hole of control valve.
g. Install control valve with TCM in transmission case.
CAUTION:
^ Make sure that turbine revolution sensor is securely installed into turbine revolution sensor hole.
^ Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.
^ Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
^ Assemble it so that manual valve cutout is engaged with manual plate projection.
h. Install bolts (A), (B) and (C) to control valve with TCM.
i. Tighten bolt (1), (2) and (3) temporarily to prevent dislocation. After that tighten them in order (1 -> 2 -> 3), and then tighten other bolts.
Bolts: 7.9 Nm (0.81 kg-m, 70 in-lb)
10. Connect A/T fluid temperature sensor 2 connector.
11. Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips.
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clip.
14. Pull down A/T assembly harness connector.
CAUTION: Do not damage connector.
15. Install snap ring to A/T assembly harness connector.
16. Install magnets in oil pan.
17. Install oil pan to transmission case.
a. Install oil pan gasket to transmission case.
CAUTION:
^ Do not reuse oil pan gasket.
^ Install it in the direction to align hole positions.
^ Completely remove all moisture, oil, old gasket and any foreign material from oil pan gasket mating surface.
b. Install oil pan to transmission case.
CAUTION:
^ Install it so that drain plug is in the position as shown.
^ Do not pinch harnesses.
^ Completely remove all moisture, oil, old gasket and any foreign material from oil pan gasket mating surface.
c. Temporarily tighten the oil pan bolts, then tighten them to the specified torque in the numerical order shown.
Oil pan bolts: 7.9 Nm (0.81 kg-m, 70 in-lb)
CAUTION: Do not reuse oil pan bolts.
18. Install drain plug to oil pan.
Drain plug: 34 Nm (3.5 kg-m, 25 ft-lb)
CAUTION: Do not reuse drain plug gasket.
19. Install torque converter.
a. Pour ATF into torque converter.
NOTE:
^ Approximately 2 liters (2 - 1/8 US qt, 1 - 3/4 Imp qt) of fluid is required for a new torque converter.
^ When reusing old torque converter, add the same amount of fluid as was drained.
b. Install torque converter while aligning notches of torque converter with notches of oil pump.
CAUTION: Install torque converter while rotating it.
c. Measure distance "A" to make sure that torque converter is in proper position.
Distance "A": 25.0 mm (0.98 in) or more