Case Components
Case Components
1. Remove clips from PNP switch and back-up lamp switch.
2. Remove PNP switch, back-up lamp switch and plungers from rear extension (or OD gear case).
3. Remove control housing bolts, and then remove control housing and gasket from rear extension (or OD gear case).
4. Remove return spring plug, return spring and return spring plunger from rear extension (or OD gear case).
5. Remove rear oil seal from OD gear case using Tool (for 4WD models).
Tool number: KV381054S0 (J-34286)
CAUTION: Do not damage OD gear case.
6. Remove retaining pin using suitable tool, and then remove striking arm from striking rod assembly.
7. Remove rear extension (or OD gear case) bolts, and then remove rear extension (or OD gear case) from adapter plate using suitable tool.
8. Remove rear extension oil gutter bolt, and then remove rear extension oil gutter and cap from rear extension. (For 2WD models)
9. Remove dust seal and rear oil seal from rear extension using suitable tool. (For 2WD models)
CAUTION: Be careful not to damage rear extension.
10. Remove counter end bearing from rear extension (or OD gear case) using suitable tool.
CAUTION: Be careful not to damage rear extension (or OD gear case).
11. Remove withdrawal lever ball pin and washer from front cover.
12. Remove front cover bolts, and then remove front cover and front cover gasket from transmission case.
13. Remove front cover oil seal from front cover using suitable tool.
CAUTION: Be careful not to damage front cover.
14. Remove baffle plate nut from transmission case.
15. Remove snap ring from main drive gear bearing using suitable tool.
16. Remove pivot bolt and check shift pin from transmission case.
17. Remove transmission case from adapter plate.
18. Remove counter front bearing from transmission case.
19. Remove oil gutter from transmission case.
20. Remove filler plug and gasket from transmission case.