Control Module: Service and Repair
CONTROL VALVE WITH TCMControl Valve with TCM and A/T Fluid Temperature Sensor 2
TM-217 COMPONENTS:
CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal.
2. Drain A/T fluid.
3. Disconnect A/T assembly harness connector.
4. Remove snap ring from A/T assembly harness connector.
5. Push A/T assembly harness connector.
CAUTION: Do not damage connector.
6. Remove oil pan and oil pan gasket.
7. Disconnect A/T fluid temperature sensor 2 connector (A).
CAUTION: Do not damage connector.
8. Straighten the four terminal clips to free the terminal cord assembly for A/T fluid temperature sensor 2 harness.
^ --->: Terminal clip
9. Straighten terminal clip to free the revolution sensor harness.
10. Disconnect revolution sensor connector.
CAUTION: Do not damage connector.
11. Remove bolts (A), (B) and (C) from control valve with TCM.
^ --->: Front
12. Remove control valve with TCM from transmission case.
CAUTION: When removing, be careful with the manual valve notch and manual plate height. Remove it vertically.
13. Remove A/T fluid temperature sensor 2 with bracket from control valve with TCM.
14. Remove bracket from A/T fluid temperature sensor 2.
15. Remove O-ring from A/T assembly harness connector.
16. Disconnect TCM connectors.
CAUTION: Do not damage connectors.
17. Remove A/T assembly harness connector from control valve with TCM using suitable tool.
18. Disconnect TCM connector and park/neutral position switch connector
CAUTION: Do not damage connectors.
Installation
CAUTION: After completing installation, check A/T fluid leakage and fluid level.
1. Connect TCM connector and park/neutral position switch connector.
2. Install A/T assembly harness connector to control valve with TCM.
3. Connect TCM connector.
4. Install new O-ring in A/T assembly harness connector.
CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.
5. Install A/T fluid temperature sensor 2 to bracket.
6. Install A/T fluid temperature sensor 2 (with bracket) to control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque. Refer to "COMPONENTS".
CAUTION: Adjust bolt hole of bracket to bolt hole of control valve with TCM.
7. Install control valve with TCM in transmission case.
CAUTION:
^ Make sure that turbine revolution sensor is securely installed into turbine revolution sensor hole.
^ Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.
^ Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
^ Assemble it so that manual valve cutout is engaged with manual plate projection.
8. Install bolts (A), (B) and (C) in control valve with TCM.
^ --->: Front
9. Tighten bolt (1), (2) and (3) temporarily to prevent dislocation. After that tighten them in order (1 ---> 2 ---> 3). Then tighten other bolts.
^ --->: Front
10. Tighten control valve with TCM bolts to the specified torque.
Refer to "COMPONENTS".
11. Connect A/T fluid temperature sensor 2 connector (A).
12. Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips
^ --->: Terminal clip
13. Connect revolution sensor connector.
14. Securely fasten revolution sensor harness with terminal clip.
15. Install oil pan to transmission case.
16. Pull up A/T assembly harness connector.
CAUTION: Do not damage connector.
17. Install snap ring to A/T assembly harness connector.
18. Connect A/T assembly harness connector.
19. Connect the negative battery terminal.
20. Refill the A/T with fluid and check the fluid level and for fluid leakage.
REMOVAL AND INSTALLATION OF A/T FLUID TEMPERATURE SENSOR 2
Removal
1. Disconnect negative battery terminal.
2. Remove oil pan and oil pan gasket.
3. Disconnect A/T fluid temperature sensor 2 connector (A).
CAUTION: Do not damage connector.
4. Straighten terminal clip ---> to free A/T fluid temperature sensor 2 harness.
5. Remove A/T fluid temperature sensor 2 with bracket from control valve with TCM.
6. Remove bracket from A/T fluid temperature sensor 2.
Installation
CAUTION: After completing installation, check A/T fluid leakage and fluid level.
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque. Refer to "COMPONENTS".
CAUTION: Adjust bolt hole of bracket to bolt hole of control valve with TCM.
3. Connect A/T fluid temperature sensor 2 connector (A).
4. Securely fasten A/T fluid temperature sensor 2 harness with terminal clip --->.
5. Install oil pan to transmission case.
6. Connect the negative battery terminal.
7. Refill the A/T with fluid and check the fluid level and for fluid leakage.