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Home >> Nissan-Datsun Truck >> 2009 >> Armada 4WD V8-5.6L (VK56DE) >> Repair and Diagnosis >> Transmission and Drivetrain >> Drive Axles, Bearings and Joints >> Axle Shaft Assembly >> Service and Repair >> Front Axle Shaft >> Disassembly and Assembly

Disassembly and Assembly





DRIVE SHAFT


Disassembly and Assembly







DISASSEMBLY

Final Drive Side
1. Mount the drive shaft in a vise.

CAUTION:
When mounting the drive shaft in a vise, use copper or aluminum plates between the vise and the drive shaft.
2. Remove the boot bands.





3. Remove the stopper ring with a flat-bladed screwdriver as shown, and pull the housing off.
4. Remove the snap ring, then remove the ball cage, steel ball, inner race assembly from the drive shaft.





5. Remove the boot from the drive shaft.
6. Remove any old grease on the housing using paper towels.

Wheel Side
1. Mount the drive shaft in a vise.

CAUTION:
When mounting the drive shaft in a vise, use copper or aluminum plates between the vise and the drive shaft.
2. Remove the boot bands, then remove the boot from the joint sub-assembly.





3. Screw a suitable drive shaft puller 30 mm (1.18 in) or more into the threaded part of the joint sub-assembly. Pull the joint subassembly off of the drive shaft as shown.

NOTE:
Align the sliding hammer and drive shaft and remove the joint sub-assembly by pulling directly.

CAUTION:
- If the joint sub-assembly cannot be removed after five or more attempts, replace the drive shaft and joint subassembly as a set.
4. Remove the boot from the drive shaft.
5. Remove the circlip from the drive shaft.
6. While rotating the ball cage, remove any old grease from the joint sub-assembly using paper towels.

INSPECTION AFTER DISASSEMBLY

Drive Shaft
- Replace the drive shaft if there is any runout, cracking, or other damage.

Joint Sub-assembly
- Check for any rough rotation or unusual axial looseness.
- Clean any foreign material from inside the joint sub-assembly.
- Check for any compression scars, cracks, or fractures.

CAUTION:
If any defective conditions are found in the joint sub-assembly components, replace the entire joint sub-assembly.

Sliding Joint Side Housing
- Check for any compression scars, cracks, fractures, or unusual wear on the ball rolling surface.
- Check for any damage to the drive shaft screws.
- Check for any deformation of the boot installation components.

Ball Cage
- Check the sliding surface for any compression scars, cracks, or fractures.

Steel Ball
- Check for any compression scars, cracks, fractures, or unusual wear.

Inner Race
- Check the ball sliding surface for any compression scars, cracks, or fractures.
- Check for any damage to the serrated part.

CAUTION:
If any defective conditions are found, install a new housing, ball cage, steel ball, and inner race as a set.

ASSEMBLY

Final Drive Side
1. Wrap the serrated part of the drive shaft with tape. Install the boot band and boot to drive shaft.






NOTE:
Discard the old boot band and boot and use a new one for assembly.
2. Remove the tape wound around the serrated part of the drive shaft.





3. Install the ball cage, steel ball, and inner race assembly on the drive shaft, and secure them tightly using the snap ring.

NOTE:
Discard the old snap ring and use a new one for assembly.





4. Insert the specified quantity of Genuine NISSAN Grease or equivalent, onto the housing (indicated by * marks), and install it onto shaft. Refer to Maintenance.

Grease capacity : 130 - 150 g (4.58 - 5.29 oz)

5. Install the stopper ring onto the housing.
6. After installation, pull on the shaft to check engagement between the sliding joint and the stopper ring.





7. Install the boot securely into the grooves (indicated by * marks) as shown.

CAUTION:
If there is grease on boot mounting surfaces (indicated by *
marks) of shaft and housing, boot may come off. Remove all grease from surfaces.
8. Check that the boot installation length "L" is the length indicated below. Insert a flat-tip screwdriver or similar tool into the large end of the boot. Bleed air from the boot to prevent boot deformation.

Boot installation length "L" : 145 mm (5.71 in)


CAUTION:
- The boot may break if the boot installation length is less than the specified value.
- Do not to touch the tip of the screwdriver to the inside of the boot.





9. Secure the large and small ends of the boot with the new boot bands as shown.

NOTE:
Discard the old boot bands and use new ones for assembly.
10. After installing the sliding joint housing to the drive shaft, rotate the boot to check that the boot is positioned correctly. If the boot is not positioned correctly, reposition the boot and secure the boot using a new boot band.

Wheel Side
1. Insert the Genuine NISSAN Grease or equivalent, into the joint sub-assembly serration hole until the grease begins to ooze from the ball groove and serration hole. Refer to Maintenance. After inserting the grease, use a shop cloth to wipe off the grease that has oozed out.





2. Wrap the serrated part of the drive shaft with tape. Install the boot band and boot onto the shaft. Do not damage the boot.

NOTE:
Discard the old boot band and boot and use a new one for assembly.





3. Remove the protective tape wound around the serrated part of the drive shaft.
4. Attach the circlip to the drive shaft. The circlip must fit securely into the drive shaft groove. Attach the nut to the joint sub-assembly.





Use a soft hammer to press-fit the circlip.

NOTE:
Discard the old circlip and use a new one for assembly.
5. Insert the specified quantity of Genuine NISSAN Grease or equivalent, into the joint sub-assembly and the large end of the boot. Refer to Maintenance.

Grease capacity : 145 - 165 g (5.11 - 5.82 oz)






6. Install the boot securely into the grooves (indicated by the * marks) as shown.

CAUTION:
If there is grease on the boot mounting surfaces (indicated by the * marks) of the drive shaft and joint sub-assembly, the boot may come off. Remove all grease from the drive shaft surfaces.

7. Check that the boot installation length "L" is the specified length. Insert a flat-tip screwdriver or similar tool into the large end of the boot. Bleed the air from the boot to prevent boot deformation.

Boot installation length "L" : 168.4 mm (6.63 in)


CAUTION:
- The boot may break if the boot installation length is less than the specified length.
- Do not contact inside surface of boot with the tip of the screwdriver.





8. Secure large and small ends of the boot using new boot bands using tool as shown.

Tool number : KV40107300 ( - )


NOTE:
Discard the old boot bands and use new ones for assembly.





- Secure boot band so that dimension "M" meets specification as shown.

Dimension "M" : 1.0 - 4.0 mm (0.039 - 0.157 in)

9. After installing the housing to the shaft, rotate the boot to check that it is positioned correctly. If the boot is not positioned correctly, remove the old boot bands then reposition the boot and secure the boot with new boot bands.
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